Miller Spoolmatic 30a


February 1992 FORM: OM-1213B

Millerfi EffectiveWithSerialNo.KC184391

################################ MODEL: SPOOLMATICfi 30A

SPOOLMATICfi 30W

#### OWNER S MANUAL

IMPORTANT: Read and understand the entire contents of both this manual and

the power source manual used with this unit, with special emphasis on the safety MILLER ELECTRIC Mfg. Co. material throughout the manual, before installing, operating, or maintaining this

A Miller Group Ltd., Company equipment. This unitand these instructions are foruse only bypersons trained and P.O. Box 1079 experienced in the safe operation of welding equipment. Do not allow untrained persons to install, operate, or maintain this unit. Contact your distributor ifyou do

Appleton, WI 54912 USA Tel. 414.734.9821

############################### not fully understand these instructions.

cover2 1/92 Ref. SB-147 741-A PRINTED IN USA


###################### LIMITED WARRANTY

########################################### EFFECTIVE: AUGUST 6, 1990

This warranty supersedes all previous MILLER warranties and is exclusive with no other guarantees or warranties expressed or implied.

In the case of MILLER s breach of warranty or any other duty with respect to the quality of any goods, the exclusive remedies therefore shall be, at MILLER s option (1) repair or (2) replace ment or, where authorized in writing by MILLER in appropriate cases, (3) the reasonable cost of repair or replacement at an authorized MILLER service station or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods at Customer s risk and expense. MILLER s option of repair or replacement will be FOB., Factory at Appleton, Wisconsin, or FOB. at a MILLER authorized service facility, therefore, no compensation for transportation costs of any kind will be allowed. Upon receipt of notice of apparent defect or failure, MILLER shall instruct the

LIMITED WARRANTY Subject to the terms and conditions hereof, MILLER Electric Mfg. Co. Appleton. Wisconsin war rants to its Distributor/Dealer that all new and unused Equipment furnished by MILLER is free from defect in workmanship and material as of the time and place of delivery by MILLER. No warranty is made by MILLER with respect to engines, trade accessories or other items manufactured by others. Such engines, trade accessories and other items are sold subject to the warranties of their respective manufacturers, if any. All engines are warrantied by their manufacturer for two years from date of original purchase, except Deutz engines which have a one year, 2000 hour warranty.

####################################### claimant on the warranty claim procedures to be followed.Exceptasspecifiedbelow,MILLER swarrantydoesnotapply

to components having normal useful life of less than one (1) year, such as spot welder tips, relay and contactor points, MILLERMATIC parts that come in contact with the welding wire including nozzles and nozzle insulators where failure does not result from defect in workmanship or material.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY IMPLIED WARRANTY, GUARANTY OR REPRE SENTATION AS TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF CONTRACT WHICH, BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF MERCHAN TABILITY OR OF FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY MILLER.

MILLER shall be required to honor warranty claims on war ranted Equipment in the event of failure resulting from a defect within the following periods from the date of delivery of Equipment to the original user:

EXCEPT AS EXPRESSLY PROVIDED BY MILLER IN WRITING, MILLER PRODUCTS ARE INTENDED FOR ULTIMATE PURCHASE BY COMMERCIAL/INDUSTRIAL USERS AND FOR OPERATION BY PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT AND NOT FOR CONSUMERS OR CONSUMER USE. MILLER S WARRANTIES DO NOT EXTEND TO, AND NO RESELLER IS AUTHORIZED TO EXTEND MILLER S WARRANTIES TO, ANY CONSUMER,

provided that MILLER is notified in writing within thirty (30) days of the date of such failure.

As a matter of general policy only. MILLER may honor claims submitted by the original user within the foregoing periods.

################## :I~i

~~1

##################################### RECEIVING-HANDLING

Before unpacking equipment, check carton for any damage that may have occurred during shipment. File any claims for loss or damage with the delivering carrier. Assistance for filing or settling claims may be obtained from distributor and/or equipment manufacturer s Transportation Department.

When requesting information about this equipment, always provide Model Designation and Serial or Style Number. Use the following spaces to record Model Designation and Serial or Style Number of your unit. The information is located on the rating label or nameplate.

Model

__________ Serial or Style No. Date of Purchase

r~,iIIe, 8/91


ERRATA SHEET July 15, 1992 FORM: OM-1213B

Use above FORM number when ordering extra manuals.

##################### a CAUTION

################################ INCORRECT COOLANT OR COOLANT CONTAINING STOP-LEAK ADDITIVES can corrode and/or plug gun! feeder cooling passages.

Use only a mix of 50% distilled water and 50% high quality automotive antifreeze as proper coolant for this product. Do not use antifreeze containing stop-leak additives. Use of other coolant voids warranty.

Change the following entry in Table 2-1. Gun/Feeder

a WARNING

WELDING WIRE can cause puncture wounds.

Do not press gun trigger until instructed to do so. Do not point gun toward any part of the body, other

people, or any metal when threading welding wire.

.

~i- .

ELECTRIC SHOCK can kill.

,~

S Do not touch live electrical parts.

The welding wire, drive rolls, drive assembly, and all metal parts touching the welding wire are electrically live when welding or feeding wire using gun trigger.

After this manual was printed, refinements in equipment design occurred. This sheet lists exceptions to data appearing later in this manual.

Specifications Description

Coolant Requirements (Water-Cooled Models) 1 qt/min Minimum Flowrate Use Only 50% Distilled Water And 50% High Quality

Automotive Antifreeze (See Section 3-8)

Replace Section 3-3. Adjusting Shielding Gas Nozzle

HOT SURF Allow gun to

ACES can burn skin. cool before touching.

w~warn2.I / w~warn71* 9/91

############################################# contact tube should be flush with end of nozzle.

To change contact tube location, loosen jam nut, and turn nozzle. Tighten jam nut.

5T.1 50434

############################## Figure 3-3. AdJusting Gas Nozzle


############################## Change Section 3-8. Coolant Guidelines To Minimize Corrosion Minimize corrosion in the gun/feeder and cooling system by following these guidelines:

############################### CHANGES TO SECTION 5 MAINTENANCE AND TROUBLESHOOTINGAdd the following to Table 5-2. Welding Trouble

Trouble Remedy Section

Poor cleaning action when Position contact tube within nozzle. 3-3 weldin g aluminum.

##################################### CHANGES TO SECTION 6 ELECTRICAL DIAGRAMS

Replace Figure 6-1. Circuit Diagram For Gun/Feeder

I-

~1

PULL MOTOR

GUN ASSEMBLY

62

Cw TRIGGER

-o o

PB I

L_

I

\!/ F

\V 0

\!/

######################################### PLG2

B C

G E

) ~

)

Y CORD #2

Y

CORD #1

SA.136 956-B

Figure 6-1. Circuit Diagram For Gun/Feeder

##################################### CHANGES TO SECTION 7 PARTS LIST

Amend Parts List as follows:

Part Replaced No. With Description Quantity

...

134 799

.. 0-RING, .176 ID x .070 CS (30A model only) (Effw/KC224994)

(used w/thumbscrew) 1

....

134 799

...

134 799

.. 0-RING, (qty chg) (30W model only) (Effw/KC224994)

(Additional qty used w/thumbscrew) 3

...

133 083

...

154 307

.. SPRING, tension adj drive roll (Eff w/KC243471) 1

.. SCREW, thumb spring plunger (Effw/KC194049) 1

135 498

155 565

.. .

...

**First digit represents page no digits following dash represent item no. BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS. OM-l2l3BPage2


#################### ARC WELDING SAFETY PRECAUTIONS

###################### a WARNING

ARC WELDING can be hazardous.

##################################### PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR DOCTOR.

In-welding, as in most jobs, exposure to certain hazards occurs. Welding is safe when precautions are taken. The safety information given below is only a summary of the more complete safety information that will be found in the Safety Standards listed on the next page. Read and follow all Safety Standards.

################################# HAVE ALL INSTALLATION, OPERATION, MAINTENANCE, AND REPAIR WORK PERFORMED ONLY BY QUALIFIED PEOPLE.

###################################### ELECTRIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks or severe-burns. The electrode and work circuit is electrically live whenever the output is on. The input power circuit and machine internal circuits are also live when power is on. In semiautomatic or automatic wire welding, the wire, wire reel, drive roll housing, and all metal parts touching the welding wire are electrically live. Incorrectly installed or improperly grounded equipment is a hazard.

###################################### Do not use worn, damaged, undersized, or poorly spliced cables.

Do not wrap cables around your body. Ground the workpiece to a good electrical (earth) ground. Do not touch electrode while in contact with the work (ground) circuit.

################################# ARC RAYS can burn eyes and skin; NOISE can damage hearing.

Wear a welding helmet fitted with a proper shade of filter (see ANSI Z49.1 listed in Safety Standards) to protect your fac~and eyes when welding or watching.

####### ,_ ~

Wear approved safety glasses. Side shields recommended. Use protective screens or barriers to protect others from flash and glare: warn others not to watch the arc. Wear protective clothing made from durable, flame-resistant material (wool and leather) and foot protection. Use approved ear plugs or ear muffs if noise level is high.

Arc rays from the welding process produce intense heat and strong ultraviolet rays that can burn eyes and skin. Noise from some processes can damage hearing.

LL~.

FUMES AND GASES can be hazardous 5. Work in a confined space only if it is well ventilated, or while to your health. Wearing an air-supplied respirator. Shielding gases used for Weldingproducesfumesandgases. Breathing these

welding can displace air causing injury or death. Be sure the breathing air is safe.

fumes and gases can be hazardous to your health,

A~

Do not weld in locations near degreasing, cleaning, or spraying operations. The heat and rays of the arc can react with vapors to form highly toxic and irritating gases.

Do not weld on coated metals, such as galvanized, lead, or cadmium plated steel, unless the coating is removed from the weld area, the area is well ventilated, and if necessary, while wearing an air-supplied respirator. The coatings and any metals containing these elements can give off toxic fumes if welded.

manufacturer s instruction for metals, consumables, coatings, and cleaners,

WELDING can cause fire or explosion. Sparks and spatter fly off from the welding arc. The flying sparks and hot metal, weld spatter, hot workpiece, and hot equipment can cause fires and burns. Accidental contact of electrode or welding wire to metal objects can cause sparks, overheating, or fire.

Watch for fire, and keep a fire extinguisher nearby. Be aware that welding on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side. Do not weld on closed containers such as tanks or drums.

Connect work cable to the work as close to the welding area as practical to prevent welding current from traveling long, possibly unknown paths and causing electric shock and fire hazards.

Protect yourself and others from flying sparks and hot metal.

Do not use welder to thaw frozen pipes. Remove stick electrode from holder or cut off welding wire at contact tip when not in use.

Do not weld where flying sparks can strike flammable material. Remove alt flammables within 35 ft (10.7 m) of the welding arc. If this is not possible, tightly cover them with approved covers.

Be alert that welding sparks and hot materials from welding can easily ao through small cracks and openings to adjacent areas

####################################### 11. Wear oil-free protective garments such as leather gloves, heavy

###################################### shirt, cuffless trousers, high shoes, and a cap.

FLYING SPARKS AND HOT METAL can cause injury. Chipping and grinding cause flying metal. As welds cool, they can throw off slag.

srI 9191


################################ CYLINDERS can explode if damaged.

###################################### Shielding gas cylinders contain gas under high pressure. If damaged, a cylinder can explode. Since gas cylinders are normally part of the welding process, be sure to treat them carefully.

###################### a WARNING

#################################### ENGINES can be hazardous.

##################################### ENGINE EXHAUST GASES can kill. 1. Use equipment outside in open, well-ventilated areas.

Engines produce harmful exhaust gases.

away from any building air intakes.

ENGINE FUEL can cause fire or 1. Stop engine before checking or adding fuel. explosion.

Do not add fuel while smoking or if unit is near any sparks or open flames.

Allow engine to cool before fueling. If possible, check and add fuel to cold engine before beginning job. Do not overfill tank allow room for fuel to expand. Do not spill fuel. If fuel is spilled, clean up before starting engine.

Engine fuel is highly flammable.

Have only qualified people remove guards or covers for maintenance and troubleshooting as necessary. To prevent accidental starting during servicing, disconnect negative ( ) battery cable from battery. Keep hands, hair, loose clothing, and tools away from moving parts. Reinstall panels or guards and close doors when servicing is

Keep all doors, panels, covers, and guards closed and securely in place.

############################################### 1.

###################################### 2. Stop engine before installing or connecting unit, finished and before starting engine.

################################### SPARKS can cause BATTERY GASES TO EXPLODE; BATTERY ACID can burn eyes and skin.

Always wear a face shield when working on a battery. Stop engine before disconnecting or connecting battery cables.

Batteries contain acid and generate explosive gases.

################################# STEAM AND PRESSURIZED HOT COOLANT can burn face, eyes, and skin.

The coolant in the radiator can be very hot and under pressure.

################################ PRINCIPAL SAFETY STANDARDS

Safety in Welding and Cutting, ANSI Standard Z49.1. from American Welding Society, 550 NW. LeJeune Ad, Miami FL 33126

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-I, from Compressed Gas Association, 1235 Jefferson Davis High way, Suite 501, Arlington, VA 22202.

Safety and Health Standards, OSHA 29 CFR 1910, from Superinten dent of Documents, U.S. Government Printing Office, Washington, D.C. 20402.

Code for Safety in Welding and Cutting, CSA Standard Wi 17.2. from Canadian Standards Association, Standards Sales, 178 Rexdale Bou levard, Rexdale, Ontario, Canada M9W 1 R3.

Recommended Safe Practices for the Preparation for Welding and Cutting ofContainers That Have Held Hazardous Substances, Amen. can Welding Society Standard AWS F4.1,from American Welding So ciety, 550 NW. LeJeune Ad, Miami, FL 33126

Safe Practices ForOccupationAnd Educational EyeAnd Face Protec tion, ANSI Standard Z87.1, from American National Standards Insti tue. 1430 Broadway, New York, NY 10018.

National Electrical Code, NFPA Standard 70, from National Fire Pro tection Association, Batterymarch Park, Quincy, MA 02269.

Cutting And Welding Processes, NFPA Standard 51 B, from National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

Sri 9/91


################### TABLE OF CONTENTS

SECTION 3- INSTALLATION

OM-1213B -2/92



##################### SECTION 1 SAFETY SIGNAL WORDS

modl.l 9191

The following safety alert symbol and signal words are used throughout this manual to call attention to and identity different levels of hazard and special instructions.

####################### a WARNING

WARNING statements identify procedures or practices which must be followed to avoid serious personal injury or loss of life.

#################### a CAUTION

############################### CAUTION statements identify procedures or practices which must be followed to avoid minor personal injury or damage to this equipment.

~ IMPORTANT: statements identify special instructions necessary for the most efficient operation of this equipment.

###################### SECTION 2 SPECIFICATIONS

Table 2-1. Gun/Feeder

################################### Specification Description

Input Power 30 Volts DC

Ampere Rating Air-Cooled Models: 200 Amperes; Water-Cooled Models: 400 Amperes

Duty Cycle 100% Using Argon Shielding Gas (see Section 2-1)

Approximate Wire Feed Range 70 to 875 pm (1.7 to 22.2 mpm)

Wire Diameter Range .025 Thru 1/16 in. (0.6 Thru 1.6 mm) Aluminum Wire

.025 Thru .045 in. (0.6 Thru 1.1 mm) Hard Or Cored Wire

Maximum Spool Size 4 in. (102 mm) Diameter

Cooling Method Air Cooled (A Models) Or Water Cooled (W Models)

####################################### Coolant Requirements (Water-Cooled Models) 1 qt./min. Minimum Flowrate

Use Distilled Or Deionized Water, Or High-Quality Tap Water

Cable Length 30 ft. (9.1 mm)

Overall Dimensions Length: 15-3/8 in. (390 mm); Width: 2-1/2 in. (64 mm);

Height: 10-3/4 in. (273 mm)

Weight Air-Cooled Models: Gun Only 2.9 lbs. (1.3 kg); Gun With Cable Assembly 14 lbs. (6.4 kg) Water-Cooled Models: Gun Only 3.4 lbs. (1.5 kg); Gun With Cable Assembly 14.5 lbs. (6.6 kg)

########################## 2-1. Duty Cycle

Duty cycle is how long the gun/feeder can operate within a ten minute period without causing overheating or damage. This gun/feeder is rated at 100% duty cycle allowing continuous operation when using argon shielding gas.


#################### SECTION 3 INSTALLATION

#################################### Table 3-1. Items Included With Gun/Feeder

################################### Item Quantity

Drive Roll (Small Groove For .025 To .035 in. Wire, Large 1 Groove For .047 To .062 in. Wire) Shipped With Large Groove In Feed Position

Contact Tubes* (1 For Each Wire Size .0231.025, 5

##################################### .030, .035, .0451.047, And .062 in.) Shipped With .0451.047 Installed

####################################### Liner (1 .023-035 And I .047-062 in.) Shipped With 2

.045-062 Installed 10 ft. (3 m) Gas Hose With Adapter Fitting 1 10 ft. (3 m) Water Hose With Adapter Fitting (Water-Cooled Models Only) lOft. (3 m) Water Hose (Water-Cooled Models Only) 1

Contact Tube Wrench 1

*Contact tubes are marked with wire size and inside diameter (LD.) of tube. Forex ample, a .035/52 contact tube is used with .035 wire, and the tube has an ID. of 0.052 in. (1.3 mm).

~ IMPORTANT: If contact tube, liner, and drive rot/groove are not correct for wire size and type, see Section 5 to

change parts as needed. See Section 7 for list of other available contact tubes.

######################### 3-1. Removing Top Cover

1 Top Cover Push back and lift off as shown.

To reinstall cover, set rear of cover in gun/feeder, and push cover back and down until it clicks into posi tion.

Ret. ST.150 882-A

Figure 3-1. Top Cover

###################### 41 WARNiNG

ELECTRIC SHOCK can kill. Do not touch live electrical parts.

############################### CYLINDERS can explode It damaged. Keep cylinders away from welding and other

electrical circuits.

The welding wire, drive rolls, drive assembly, and all metal parts touching the welding wire are electrically live when welding or feeding wire using gun trigger.

Never touch cylinder with welding electrode.

Always secure cylinder to running gear, wall, or other stationary support.

HOT SURF Allow gun to

ACES can burn skin. cool before touching.

WELDING WIRE can cause puncture wounds.

Do not press gun trigger until instructed to do so. Do not point gun toward any part of the body, other

7

######################### ~

people, or any metal when threading welding wire.

wfwarn2.1 /wfwarnl.t 9/91 OM-1213 Page 2


Loosen thumbscrew and remove cover.

Loosen wire from spool, cut off bent wire, and pull 6 in. (150mm) of wire off spool.

Lift arm and open pressure roll as sembly.

Thread wire through canister inlet guide, along drive roll groove, and out contact tube.

Install spool so wire feeds off bot tom.

############################################# 0

############################################## 3

4

9

If necessary, turn thumbnut coun terclockwise slightly to install spool.

Close and secure pressure roll as sembly.

######################################## Reinstall top cover and canister cover.

############################################ Tools Needed:

5T.150 436-A

Figure 3-2. Installing Spool And Threading Wire

########################## 3-3. Adjusting Shielding Gas Nozzle

a WARNING ELECTRIC SHOCK, WELDING WIRE, AND HOT PARTS HAZARDS. Read safety infor

################################ mation at beginning of Section 3-2 before proceeding.

2~

#################################### 3 Shielding Gas Nozzle

1

####################################### To change contact tube location, loosen jam nut, and turn nozzle. Tighten jam nut.

############################################ 3

ST-ISO 434

############################### Figure 3-3. Adjusting Gas Nozzle


1 Canister Move canister until it clicks into one of the 5 positions shown.

Rear View

ST-150 433-A

################################ Figure 3-4. Rotating Canister

################## ~ WARNING

ELECTRIC SHOCK can kill. Do not touch live electrical parts. Turn OFF welding power source, and disconnect input power before inspecting or installing. Stop engine on welding

######################################### generators.

Swami i9/91

#################################### A. Connections To 24 Volt Weld Control

Connect fitting to gun/feeder gas hose and remaining end to regula. tor/flowmeter (see Section 3.7).

Insert plug into receptacle, and tighten threaded collar.

############################################# 2

4

##################################### Connect to positive (+) weld output terminal on welding power source according to its Owner s Manual.

Tools Needed:

########################################## 1-1/8 in., 5/8 in.

ST-150 917-A

Figure 3-5. Connections To 24 Volt Weld Control

OM-1213 Page 4


##################################### B. Connections To 115 Volt Weld Control

########### 3~,

Remove 5/8 in. adapter fitting from hose. Connect according to weld control Owner s Manual.

Insert plug into receptacle, and tighten threaded collar.

Connect weld cable to positive (+) weld output terminal in weld control.

5 4

Reinstall weld control wrapper.

Tools Needed:

######################################## ~ 1-1/8 in.,

5/8 in.

Ret. ST.1 49549-A / ST-I 49966-A

Figure 3.6. Connections To 115 Volt Weld Control

####################### 4~ WARNING

ELECTRIC SHOCK can kill. Do not touch live electrical parts. Turn OFF welding power source, and disconnect

############################### OVERHEATING can damage gun parts.

If using recirculating coolant system, do not make connections from coolant system to water valve; instead make connections directly from coolant system to gun hoses.

input power before inspecting or installing. Stop engine on welding generators.

INCORRECT COOLANT FLOWRATE can damage gun parts. Maintain minimum lqt/min. flowrate at all times.

swam I.19/91

###################################### A. Connections To 24 Volt Weld Control

##################################### Obtain coolant supply. I Trigger Control Cord

2 24 Volt Weld Control Insert plug into receptacle, and

5 tighten threaded collar.

Obtain Power Cable Adapter kit 139 161 and connect according to kit instructions.

Connect fitting to gun/feeder gas hose and remaining end to regula. tor/flowmeter (see Section 3.7).

4

2

Connect fitting to gun/feeder water hose and remaining end to water supply.

Tools Needed:

~ 1-1/8 in., 5/8 in.

ST-150 432-9

############################### Figure 3-7. Connections To 24 Volt Weld Control

OM-1213 Pages


Obtain coolant supply.

Route cable through strain relief and connect to weld/water outlet on control. Reinstall strain relief.

Insert plug into receptacle, and tighten threaded collar.

Connect to gas outlet on control.

2

3

###################################### Remove 5/8 in. adapter fittings from hoses. Connect hoses ac cording to weld control Owner s

Tools Needed: Manual.

~ 1-1/8 in., 5/Bin.

ST-152 455

############################### Figure 3-8. Connections To 115 Volt Weld Control

##################### a WARNING

I

c

YLINDERS can explode it damaged.

##################################### ELECTRIC SHOCK can kill. Do not touch live electrical parts.

############### ~T ~

\

###################################### Keep cylinders away from welding and other electrical circuits.

-b--

####################################### The welding wire, drive rolls, drive assembly, and all metal parts touching the welding wire are electrically live when welding or feeding wire using gun trigger.

Never touch cylinder with welding electrode. Always secure cylinder to running gear, wall, or other stationary support.

~

~

wfwarnl.1 9/91

Obtain gas cylinder and chain to running gear, wall, or other station ary support so cylinder cannot fall and break off valve.

Remove cap, stand to side of valve, and open valve slightly. Gas flow blows dust and dirt from valve. Close valve.

Obtain regulator and install onto gas cylinder so that face is vertical.

7 Typical flow rate is 20 cfh (cubic feet

per hour).

##################################### Tools Needed: Fitting has 5/8-18 right-hand ~ 1-1/8 in., threads. Connect gas hose fitting

.~

5/8 In. here. Ref. ST.149 827 Figure 3-9. Typical Argon Regulator/Flow Gauge Installation

~


Prevent corrosion in the gun/feeder and cooling system by following these guidelines:

Using more than the specified amount of bleach in the coolant system will increase corrosion and shorten the life of the system.

##################### a CAUTION

##################################### HOT SURFACES can burn skin. Allow gun to cool before touching.

################################# WELDING WIRE can cause puncture wounds.

Do not press gun trigger until instructed to do so. Do not point gun toward any part of the body, other

people, or any metal when threading welding wire.

w~warn2.1 9/91

Loosen thumbscrew and remove cover.

Cut welding wire off at contact tube. Retract wire onto spool and secure.

Grasp spool in one hand and turn while adjusting spool brake thumbnut. When a slight force is needed to turn spool, tension is set. Do not overtighten.

Reinstall canister cover. Thread welding wire (see Section 3-2).

3

6

pressure by feeding wire against a wood board or concrete surface; wire should feed steadily without slipping.

############################################ Tools Needed:

Adjust drive roll tension thumbnut if necessary. Do not overtighten.

Turn OFF unit. Reinstall top cover. Ref. 5T.151 112/S.0651

Figure 3-10. AdJusting Drive Roll And Spool Brake Pressure


SECTION 4- OPERATION

##################### a WARNING

ELECTRIC SHOCK can kill. Do not touch live electrical parts. Always wear dry insulating gloves. Insulate yourself from work and ground. Keep all panels and covers securely in place FUMES AND GASES can be hazardous to your health. Keep your head out of the fumes. Ventilate area, or use breathing device. Read Material Safety Data Sheets (MSDSs) and

ARC RAYS can burn eyes and skin; NOISE can damage hearing. Wear welding helmet with correct shade of filter. Wear correct eye, ear, and body protection.

p

##################### ~

~ .

############################ ' MOVING PARTS can cause injury.

####################################### Keep away from pinch points such as drive rolls.

Keep all doors, panels, covers, and guards closed and securely in place.

MAGNETIC FIELDS FROM HIGH CUR RENTS can affect pacemaker operation. Pacemaker wearers keep away. Wearers should consult their doctor before going

################# I

rer s instructions for material used

can cause fire or explosion. Do not weld near flammable material. Watch for fire; keep extinguisher nearby. Do not locate unit over combustible surfaces. Do not weld on closed containers. Allow work and equipment to cool before handling.

~ L_

near any welding operations.

###################################### See Safety Precautions at beginning of manual for ba. sic welding safety information. ~arn3

1 10/91

1 Insulating Gloves 1 2 3

~~

/

Wear dry insulating gloves, safety glasses with side shields, and a welding helmet with a correct shade of filter (see ANSI Z49.1).

sb3.1 10/91

############################### Figure 4-1. Safety Equipment

1 Work Clamp 1

Use wire brush or sandpaper to clean metat at weld joint area.

~

Connect work clamp to a clean, paint.free location on workpiece, as close to weld area as possible.

##################################### 2 Voltage Sensing Cable

####################################### Clamp

For 115 volt weld controls only, Tools Needed:

####################################### connect to work clamp for constant current (CC) operations (see weld control Owner s Manual).

################ ~

sb4.1 10/91 Ref. 50 144 451.A

############################## Figure 4-2. Work And Voltage Sensing Cable Clamps


###################################### 1 Trigger

Press trigger to energize welding power source contactor (if applica ble), start shielding gas flow, and begin wire feed.

For shielding gas preflow and postflow, lightly press trigger before and after welding.

###################################### 2 Trigger Hold Button

Use button to continually feed wire without holding down the trigger.

Press button while pressing the trigger, release trigger, and wire continues to feed until trigger is pressed again.

####################################### 3 Wire Speed Control

Use control to adjust wire feed speed. The numbers in the opening are not a wire feed speed and are for reference only.

Ref. SB-147 741-A

Figure 4-3. Controls

############ I_____________________________________________________________________

BUILDUP OF SHIELDING GAS can harm health or kill.

###################################### Shut off shielding gas supply when not in use.

warnl.1 9/91

Open valve on cylinder just before welding. Purge air from gas line by !ightly pressing gun trigger. Close valve on cylinder when fin.

shed welding. sb5.1 1/92 S-0821-C I Ref. S8-i47 741.A

############################# Figure 4-4. Shielding Gas

1 Coolant Supply Turn on coolant supply before welding. Turn off coolant supply when fin ished welding.

1

,-~.

~

s

~ e~e

############# O fi

Rłf. ST 150 755-_.-

############################## Coolant Supply For Water-Cooled Models Only

############################### Figure 4-5

.

)~noD~AndWater IConnectPersonalSafetyOnWeldControlOnGun/Feeder

######## Con~y \

######### ))

######### )

######### )

Put On \

Set Controls

Set

Install &

Turn On Gas

############## )

(If Applicable))EquipmentEquipmentJ

########## )

Do \ Readjust Controls Sample Weld 1 And Prepare}JForProductionj

Figure 4-6. Sequence Of Gas Metal Arc Welding (GMAW) - Continuous Or Spot


################### SECTION 5 MAINTENANCE & TROUBLESHOOTING

###################### AA WARNING

###################################### ELECTRIC SHOCK can kill. Do not touch live electrical parts.

HOT PARTS can cause severe burns. Allow cooling period before servicing gun or unit.

Turn OFF wire feeder and welding power source, and disconnect input power before inspecting, maintaining, or servicing. Stop engine on welding generators.,

MOVING PARTS can cause injury. Keep away from moving parts. Keep away from pinch points such as drive rolls.

ance to be performed only by qualified

w~warn41* 9/91

################################# 5-1. Routine

################################# Maintenance

###################################### Table 5-1. Maintenance Schedule

Time Maintenance

Before each use Check gun parts for looseness, cracks, and breaks; tighten, repair, and replace parts as re quired. Carefully clean weld spatter or dirt from~round nozzle opening using a hardwood stick, never a metal tool.

Every month Above normal equipment use: Repair any damaged insulation or replace gun cable or work cable, clean internal parts (see 6 month entry), clean and tighten connections at gun cable and work clamp.

Every 3 months Repair cable insulation damage or replace gun cable or work cable. Clean and tighten gun cable

and work clamp connections.

Every 6 months Remove unit outer enclosure to blow out or vacuum dust and dirt from inside using a clean, dry

airstream or vacuum suction.

########################### 5-2. Changing Contact Tube And Liner

a WARNING ELECTRIC SHOCK, MOVING PARTS, AND HOT PARTS H

AZARDS. Read safety infor

mation at beginning of Section 5 before proceeding.

Turn OFF weld control and welding power source.

, Remove top cover and open pres sure roll assembly as shown in Figure 5-2.

Insert wrench into nozzle over con tact tube.

3

4 nozzle down to remove liner. Close pressure roll assembly. Re install top cover. Install new liner and contact tube

############################################ Tools Needed: over wire. Cut off wire at end of con

tact tube.

#################################### Tighten nut just until contact tube is secure. Overtightening nut will damage adapter. ST.150 437

Figure 5-1. Changing Contact Tube And Liner

OM-1213 Page 10


########################### 5-3. Changing Or Cleaning Drive Roll

a WARNING ELECTRIC SHOCK, MOVING PARTS, AND HOT PARTS HAZARDS. Read safety infor

mation at beginning of Section 5 before proceeding.

Turn OFF weld control and welding power source.

Cut oft wire where it enters pres sure roll assembly area.

This tab helps prevent burnback caused by welding arcs inside the contact tube. This tab may be re moved to provide an insulated drive roll. (If tab is removed, a smaller diameter contact tube is recommended. See options in Parts List.) Lightly grease top of tab before reinstalling.

Use wire brush to clean drive roll. Install drive roll with desired groove down, and turn drive roll so one set screw faces flat side of shaft.

Line up drive roll groove with bear ing groove and liner opening. Tigjit en setscrews.

Tools Needed:

Thread welding wire (see Section 3-2). Adjust drive roll pressure, if necessary (see Section 3-9). Close and secure pressure roll as sembly. Reinstall top cover.

5/16 in.

Pet. ST-t49 967-A

Figure 5-2. Removing Drive Roll

########################## 5-4. Replacing Or Cleaning Drive Roll Bearing

############################ a WARNING ELECTRIC SHOCK, MOVING PARTS, AND HOT PARTS HAZARDS. Read safety Infor

mation at beginning of Section 5 before proceeding.

############################## Figure 5-3. Removing Drive Roll Bearing

OM-1213 Page 11


########################## 5-5. Replacing Canister Inlet Guide

a WARNING ELECTRIC SHOCK, MOVING PARTS, AND HOT PARTS HAZARDS. Read safety infor

mation at beginning of Section 5 before proceeding.

Turn OFF weld control and welding power source. I Top Cover

Cut oft welding wire where it enters pressure roll assembly area.

Loosen thumbscrew and remove cover.

7

Turn counterclockwise to remove. Install new guide. Reinstall spool and thread welding wire (see Section 3-2).

Adjust spool brake pressure and drive roll pressure if necessary (see Section 3-9).

8

Close pressure roll assembly. Re install canister cover and top cover.

Tools Needed:

Ref ST-i 50436/Ret. ST-149 967

############################### Figure 5-4. Removing Canister Inlet Guide

########################### 5-6. Replacing Spool Canister

a WARNING ELECTRIC SHOCK, MOVING PARTS, AND HOT PARTS HAZARDS. Read safety infor

mation at beginning of Section 5 before proceeding.

Turn OFF weld control and welding power source.

Cutoff welding wire where it enters pressure roll assembly area.

1

Install spool and thread welding wire (see Section 3-2).

2

Adjust spool brake pressure and drive roll pressure as necessary (see Section 3-9).

Close pressure roll assembly. Re install top cover and canister cover.

Tools Needed:

Ref. ST-i 49 967

############################### Figure 5-5. Removing Canister


a WARNING ELECTRIC SHOCK, MOVING PARTS, AND HOT PARTS HAZARDS. Read safety infor

mation at beginning of Section 5 before proceeding.

Figure 5-6. Removing Contact Tube Adapter

a WARNING

WATER IN GUN PARTS can cause ELECTRIC SHOCK and can lower weld quality. Turn OFF welding power source and water supply before working on gun. Stop engine on welding generators.

Always point gun downward when removing water-cooled barrel to keep water out of gun parts. Wipe gun dry before putting it back together.

Turn OFF weld control and welding power source.

Tools Needed:

Coat new adapter with threadlock. ing compound (such as Loctite No.

F ~

242) and install.

ST-ISO 431

Figure 5-7. Removing Contact Tube Adapter

Turn OFF weld control and welding power source.

6

5

4

Loosen setscrews and remove adapter.

Tools Needed:

##### F ~~ ~ 3/32in.

Install new adapter and tighten set screws. Reinstall contact tube, compression nut, and nozzle.

ST.150 430-A

######################## 4~ WARNING

OVING PARTS can cause Injury. Keep away from moving parts. Keep away from pinch points such as drive rolls.

ELECTRIC SHOCK can kill. Do not touch live electrical parts. Turn OFF welding power source, and disconnect

M

,.~

~

input power before inspecting, maintaining, or servicing. Stop engine on welding generators.

##################################### HOT PARTS can cause severe burns. Allow cooling period before or servicing gun or unit.

Troubleshooting to be performed only by qualified persons. Swarn9.2 10/91

OM-1 213 Page 13


################################ Table 5-2. Welding Trouble

Trouble Remedy Section

############################## No weld output; gun/feeder does not work.

################################## Secure weld control pug in 115 volts ac receptacle.

Place POWER switch on welding power source in the ON posi tion.

Erratic weld output. Tighten and clean all connections. Pressing gun/feeder trigger does not energize weld control; welding wire is not energized; shielding gas does not flow.

Secure plug from gun/feeder trigger cord into 10-socket receptacle on weld control.

3-5

Wire does not feed; burnback in contact tube.

Reinstall current pick-up tab if applicable. 5-3

Secure contact control cable leads in weld control (see weld control Owner s Manual).

Wire feeds, shielding gas flows, but welding wire is not energized.

############################### See Troubleshooting section in welding power source Owner s Manual.

############################### Wire feeds erratically. Check and correct drive roll pressure. Clean drive roll or replace drive roll. Decrease spool brake pressure.

3-9 5-3 3-9

################################ Gun overheating (Water-cooled Models).

Be sure coolant flowrate is at least 1 qt./min.

.

Corrosion buildup in gun/feeder decreasing coolant flowrate. Backflush coolant system, clean coolant system filter, and clean fittings.

####################################### 3-8


################### ELECTRICAL DIAGRAMS

#################### SECTION 6

GUN ASSEMBLY

PULL MOTOR

Cw

TRIGGER

-o o

######################################## PB I

I

L_

########################################## / D

########################################## PLG2 E

B C A

F

G H

J ~

V

V

CORD #1

######################################### CORD 2

SA-138 956-A

############################## Figure 6-1. Circuit Diagram For Gun/Feeder

HOUSING

SB-139 060-A

############################## Figure 6-2. Wiring Diagram For Gun/Feeder


################################# (I) ii C)-I 0 z -4 -ICl) r Cl)-l

116-B

50

ST-143

51

105

56 62

63

52

40

44

64

55 56 57 58

65

66

3233

67

31

Assembly

7

69

&

55

Main

Item

*Inctudes

7-1.

###### Figure

71

89

106

90

93~92

108

91

0 C~) -U cD 0)


Item Dia. Part

################################ No. Mkgs. No. Description Quantity

Figure 7-1. Main Assembly

..COVER 1 SPRING, closure cover 1 STRAIN RELIEF, cable 1 HOSE, water in (30W model only) (consisting of) 1 HOSE, gas in (consisting of) 1

133479 135196 133362 137475 137472 056851 010607 010606 056108 134834 089 120

.2

058 685 602 172 136 730 134 800

152 578

HOSE, gas (consisting of) 1 FITTING, hose brs barbed nipple 1/4tbg 2 FITTING, hose brs nut .625-18RH 2 FITTING, hose brs ferrule .475 ID x .718 Ig 2 HOSE, nprn brd No. 1 x .250 ID (order by ft) lOft

###################################### .8

############################### FITTING, hose brs coupler .625-18RH/.625-18RH 1 CABLE, control (consisting of) 1

.

.

PLG2

PLUG, 10 pin MS-3106A-18-1PX 1 CLAMP, cable 97-3057-1010 1 CABLE, port No. 18 4/c (order by ft) 63ft

CABLE, power/water out 30ft (30W model only) 1 CLAMP, strap rbr 5 holes .375 wide x 4.625 Ig 13 CABLE, power (30A model only) (consisting of) 1

TERMINAL, ring tng .500 stud No. 4 cable 1 CABLE, weld cop strd No.3 (order by ft) 31ft

############################## RING, crimp cable 1 STRIP,cop.010x2.000x.750 1

FITTING, connection power weld (30A model only) 1 SCREW, set stl sch .312-18 x .375 cone point (30A model only) 1 NUT, jam nozzle extension (30A model only) 1 SCREW, set stl sch 10-32 x .187 cup point (30A model only) 1 ADAPTER, tube head (30A model only) 1 0-RING, .614 ID x .070 CS 2 MANIFOLD, water (30W model only) 1 0-RING, .176 ID x .070 CS (30W model only) 2 HOUSING, wire drive (XR-A models only) (Includes Items 55 & 69) ...

################################ 1 HOUSING, wire drive (XR-W models only) (Includes Items 55 & 69) ...

1 CLAMP, headtube 1 SCREW, cap stl sch 10-24 xl .000 2 SPRING, cprsn .445 OD x .023 wire x .370 1 WASHER, flat felt .234 ID x .500 OD x .O93thk 1 SCREW, set stl sch 8-32 x .125 cup point (30A model) 4 SCREW, set stl sch 8-32 x .187 cup point (30W model) 1 ROLL, drive VK groove .023-1/16 wire 1 SCREW, mach stl trh 6-32 x .250 3 WASHER, lock stl split No. 6 1 KIT, current pick-up contact 1 SCREW, mach stl rdhph 6-32 x .500 1 BEARING, fig nyl .140 ID x .187 OD x .375f1g x .O3lthk 2 BEARING 1 ARM, pressure 1

25

###################################### 36


Part No.

Item Dia. No. Mkgs.

Description Quantity Figure 7-1. Main Assembly (Continued)

.. WASHER, shldr nyl .375 OD x .168 ID x .080 2

.. SPRING, tension adj drive roll 1

38 133 083

..

.. SCREW, mach sti flh 8-32 x .437 1

39 144 860

..

################################## .. RING, retainer E 2

40 058 968

..

############################## .. PIN, hinge 1

41 135474

..

.. WASHER, lock stl intl tooth .250 1

..

################################# .. SCREW, mach sti phtrh .250-20 x .500 1

################################# .. CANISTER, spool 1

44 132 527

.

############################### .. POST, support spool 1

45 148 488

.

.. PAD, brake 1

..

################################### .. WASHER, anti-turn 1

################################### .. NUT, thumb brake 1

48 132 524

..

################################## .. RING, retainer ext .188 shaft x .O2Sthk 1

49 000 364

..

.. SCREW, thumb canister 1

..

################################# .. COVER, spool 1

. GUIDE, inlet canister 1

52 132 521

.

################################ .. SCREW, thumb spring ptunger 1

53 135 498

..

.. SCREW, set stl sch 6-32 x .125 cup point 1

54 135 126

.

.. FITTING, gas (30A model) 1 55 135 580

55 135 580

..

################################# .. FITTING, gas (30W model) 2

.. SPRING, cprsn .240 OD x .020 wire x .437 2

..

############################### .. NUT, thumb tension adjusting 8-32 1~

.. SCREW, mach stl rdh 8-32 x .500 1

58 602 082

..

.. SCREW, cap stl sch 6-32 x .375 3

..

################################### .. CASE, gun LH 1

.. SCREW, mach stl rdhph 8-32 x 1.500 2

..

################################ .. PLUNGER, trigger hold 1

.. SCREW, mach sti rdhph 8-32 x .875 1

.. CLAMP, strain relief 1

.. SCREW, mach sti rdhph 8-32 x .375 1

.. .

134 248

.. MOTOR, gear PM 24VDC 42ORPH 10.2:1 ratio 1

..

TRIGGER 1

.. BUSHING, shaft motor 1

..

CAP 1

.. SCREW, cap stl sch 6-32 x 1 .000 (30W model only) 2

..

BARREL ASSEMBLY, water cooled (30W model only) (consisting of) .

1

.... 0-RING, .614IDx.O7OCS 2

.... FITTING, endtubehead 1

.... TUBE,head 1

.

################################## .... TUBING,teflon 1

################################# .... WASHER,fbr.594IDx.8750Dx.l25thk 1

.76 136834

. . . . 0-RING, .926 ID x .070 CS 4

. . . . BARREL, outer I

. .. . INSULATOR, head tube from adapter 1

... . ADAPTER, contact tube 1

. LINER, telfon .045-1/6 wire x 6.875 Ig 1

... . NUT, compresson .375-24 1

... . TUBE, contact .047-.061 wire 1

... . NUT, jam adapter 1.000-8 1

. . . ADAPTER, nozzle 1 050 622

.. . NOZZLE, 5/8 orf x 1-5/8 Ig 1

.. NOZZLE, spot outside corner .937 ID x 2.375 1

.. NOZZLE,13/16 orf x 1-5/8 Ig 1

.. NOZZLE, 1/2 orfx 1-5/Big 1

.. NOZZLE, 5/8 orf x 1-5/8 Ig 1

################################## .. NOZZLE, spot 1 OM-1213 Page 18


################################## Item Dia. Part No. Mkqs. No. Description Quantity

############################### Figure 7-1. Main Assembly (Continued)

################################## . NOZZLE, spot 1

92 004 466

. .

NOZZLE, spot inside corner EXTENSION, nozzle (30A model only) EXTENSION, barrel 2.875 Ig (30A model only) TUBE, contact .025/31 wire

ooo 443

.

.

1 1 1 1

.

. .

####################################### 144 862

.

053 785 136 171

################################### 96 135 427 TUBE, contact .030/36 wire 1

.

. . TUBE, contact .030/41 wire 1

96 135 428

.

################################## .. TUBE,contact.035/41 wire 1 96 135 430 TUBE, contact .035/52 wire 1 96 135 429 TUBE, contact .047/52 wire 1

96 147314

..

. TUBE, contact .047/61 wire 1 96 135 426

. TUBE, contact .062/73 wire 1

. TUBE, contact .062/81 wire 1 136 821

. . WRENCH, nut tube contact 1

. .

R4

136 748 136 683 136 682

.

.

137 854

. NUT, compression .375-24

LINER, teflon .045-1/16 wire x 6.875 Ig . LINER, teflon .023-035 wire x 6.875 Ig

. ADAPTER, contact tube (30A model only) TUBE, head (30A model only) POTENTIOMETER, C sltd sft l/T .5W 10K ohm

1 1 1 1 1 1

SCREW, set stl sch 8-32 x .187 cup pt. KNOB, speedcontrol 1-10 .l40shaftxl.125OD LOCK, shaft pot .250-32 x .l25dia shaft

602 169

1 1

CASE, gun RH SWITCH, lim 1OA 125/25OVAC DPST plgr . SPRING, cprsn .240 OD x .024 wire x 1.000

###################################### 136127 000 369 118 774 135 647

...

1 1 1 3

.

PB1

..

.

.

. NUT, stl 8-32

.

.

OPTIONAL

BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.


########################### OPTIONS AND ACCESSORIES

(#144 856) .047 and 1/16 in.

REPLACEMENT CONTACT TUBES FOR CURVED NOZZLE

############################### FOR AIR-COOLED MODELS SX FLEX HEAD KIT

(1.2 and 1.6 mm) wire GUN OPTIONS CABLE COVER

(#148 154) .047 in. (1.2 mm) wire

(#131 104) For .030 in. through 1/16 in. (0.8 mm through 1.6 mm) wire. Used in place of the standard straight barrel, this uniquely designed flexible head tube allows the operator to bend the flex head 60 degrees in any direction for easier joint access and improved operator comfort. The SX Flex Head is supplied with two Teflon liners and one contact tube for each wire size listed. REPLACEMENT LINERS FOR FLEX HEAD

(#118 678) Protects gun hose and cable assembly from wear and abrasion. Features a full-length zipper. Cover can be removed it cable service is required. SX HEAT SHIELD

#################################### 3 IN. HEAD TUBE EXTENSION

(#137 787) Used to extend the standard gun barrel 3 in. (72 mm) when a longer reach is required. The head tube extension is supplied with two liners to accommodate all wire sizes.

################################ (#131 103)

############################### Helps protect operator s hand from

spatter and reflected heat. 1 LB. SPOOL CANISTER Standard on Spoolmatlc guns

REPLACEMENT LINERS FOR HEAD TUBE EXTENSION

(#138 224) 3/64 and 1/16 in.

(#138 255) .030 and .035 in.

################################ (#132 230)

############################### (0.8 and 0.9 mm) wire

Ideal for use with XR guns if a small

(#132 682) 3/64 and 1/16 in.

job arises requiring a different wire size and/or wire type that does not justify a 12 in. spool of wire. The XR

################################ (1.2 and 1.6 mm) wire

NOTE: The 3 In. head tube uses standard Spoolmatic contact tubes.

NOTE: The flex head uses standard Spoolmatic contact tubes.

feed cable is removed if the spool canister is being used. (Canister accommodates 4 in. spools of wire.) OPTIONAL FEED CABLE WITH STEEL LINER

FOR WATER-COOLED MODELS SX-W 50 DEGREE CURVED BARRELS

SX-A 50 DEGREE CURVED BARRELS

Used with .030 through 1/16 in. (0.8 through 1.6 mm) wire. Kits supplied with two liners that accommodate all wire sizes. Uses standard contact tubes.

(#130 843) 6 in. (152 mm) (#130 842)10 in. (254 mm)

Used with .030 through 1/16 in. (0.8 through 1.6 mm) wire. Kits supplied with two liners that accommodate all wire sizes. Uses standard contact tubes. SX-W 10 IN. STRAIGHT BARREL

Recommended when using .030 through .045 in. (0.8 to 1.1 mm) mild steel, flux-cored, or stainless steel electrode wire.

REPLACEMENT TEFLON LINERS FOR CURVED BARRELS For 6 In. Barrel

SPOOLMATIC HOSE AND CABLE EXTENSION KITS For Spoolmatlc-30A, Air-Cooled Model

(#144 859) .047 and 1/16 in.

(#130841) Used with .030 through 1/16 in. (0.8 through 1.6 mm) wire. Kits supplied with two liners that accommodate all wire sizes. Uses standard contact tubes.

##################################### For 10 In. Barrel

For Spoolmatlc-30W, Water-Cooled Model

(#144 855) .047 and 1/16 in.

REPLACEMENT TEFLON LINERS FOR OPTIONAL WATER BARRELS For 6 In. Curved Barrel

Attaches to the standard 30 ft. (9.1 m) hose and cable assembly to extend the Spoolmatic gun farther from the WC weld control. Convenient plug

################################ (#144 858) .030 and .035 in.

SX-A 50 DEGREE CURVED NOZZLE KIT

(#144 859) .047 and 1/16 in.

(#147 174) Attaches to standard gun barrel assembly and is ideal for access to confined weld joint areas. Used with .030 through 1/16 in. (0.8 through 1/6 mm) wire. Kit includes two of each size

in connections. Includes gas hose, control cord, and weld power cable with International style insulated

For 10 In. Curved Barrel

(#144 855) .047 and 1/16 in.

connector. (Kits for water-cooled guns include water in/out hoses.)

contact tubes to accommodate all wire sizes. Uses standard straight barrel head tube liner.

For 10 In. StraIght Barrel

(#144 857) .030 and .035 in. (0.8 and 0.9 mm) wire

1/92