Honda Fourtrax 300

This manual should be considered a permanent part of the ATV and should remain with the ATV when it is resold.

This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.

No part of this publication may be reproduced without written permission.

The vehicle pictured on the front cover may not match your vehicle.

Honda Motor Co., Ltd. 2006

2007 Honda TRX300EX SPORTRAX 300EX OWNER’S MANUAL

FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. USA only: It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal. The vehicle is equipped with a USDA qualified spark arrester. Obey local laws and regulations. It conforms to US EPA and California exhaust emission regulations for ATVs.

Introduction

Congratulations on choosing your Honda ATV. When you own a Honda, you’re part of a worldwide family of satisfied customers people who appreciate Honda’s reputation for building quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only. Before riding, take time to get acquainted with your ATV and how it works. To protect your investment, we urge you to take responsibility for keeping your ATV well maintained. Scheduled service is a must, of course. But it’s just as important to observe the break-in guidelines, and perform all pre-ride and other periodic checks detailed in this manual. We also recommend that you read this owner’s manual before you ride. It’s full of facts, instructions, safety information, and helpful tips. To make it easy to use, the manual contains a detailed list of topics at the beginning of each section, and both an in-depth table of contents and an index at the back of the book. As you read this manual, you will find information that is preceded by a

−

symbol. This information is intended to help you avoid damage to your Honda, other property, or the environment. Read the Warranties Booklet (page ) thoroughly so you understand the coverages that protect your new Honda and are aware of your rights and responsibilities. Whenever you ride, tread lightly. By staying on established trails and riding only in approved areas, you help protect the environment and keep off-road riding areas open for the future.

199

Introduction

Introduction

If you have any questions, or if you ever need special service or repairs, remember that your Honda dealer knows your ATV best and is dedicated to your complete satisfaction.

Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important production information.

You may also want to visit our website at www.honda.com.

Happy riding!

California Proposition 65 Warning

WARNING:

This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Introduction

Your safety, and the safety of others, is very important. And operating this ATV safely is an important responsibility.

To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.

Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining an ATV. You must use your own good judgment.

You will find important safety information in a variety of forms, including:

Safety Labels Safety Messages

–– on the ATV.

–– preceded by a safety alert symbol and one of three signal words: or .

DANGER, WARNING, CAUTION

A Few Words About Safety

These signal words mean:

YouWILLbeKILLEDor SERIOUSLY HURT if you don’t follow instructions.

You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be HURT if you don’t follow instructions.

Safety Headings

–– such as Important Safety Reminders or Important Safety Precautions.

Safety Section Instructions

–– such as ATV Safety.

–– how to use this ATV correctly and safely.

This entire manual is filled with important safety information –– please read it carefully.

A Few Words About Safety

Contents

These pages give an overview of the contents of your owner’s manual. The first page of each section lists the topics covered in that section.

.......................................................................................ATV Safety .

Important safety information you should know, plus a look at the safety-related labels on your ATV.

1

......................................................................Indicators & Controls .

The location and function of indicators and controls on your ATV and operating instructions for various controls and features.

9

25

....................................................................................Before Riding .

The importance of wearing a helmet and other protective gear, how to make sure you and your ATV are ready to ride, and important information about loading.

39

...............................................................Basic Operation & Riding .

How to start and stop the engine, shift gears, and brake. Also, riding precautions.

Contents

Contents

.....................................................................Servicing Your Honda . 71

Why your ATV needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items.

153

....................................................................................................Tips .

How to store and transport your ATV and how to be an environmentally-responsible rider.

163

......................................................Taking Care of the Unexpected .

What to do if you have a flat tire, your engine won’t start, etc.

179

.....................................................................Technical Information .

ID numbers, technical specifications, and other technical facts.

195

....................................................................Consumer Information .

Information on warranties, emission controls, how to get Honda service manuals.

204

.............................................................................Table of Contents .

Sequential listing of topics in this owner’s manual.

210

..................................................................................................Index . Quick Reference

Handy facts about fuel, engine oil, tire sizes, and air pressures.

Contents

ATV Safety

This section presents some of the most important information and recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV.

................................................................Important Safety Information . 2 ..........................................................................................Safety Labels . 5

Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding.

There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual. The following are a few that we consider most important.

Follow the Age Recommendation

The minimum recommended age for this ATV model is 16. Children under age 16 should never operate this vehicle.

Always Wear a Helmet

It’s a proven fact: helmets significantly reduce the number and severity of head injuries. So always wear an approved motorcycle helmet. We also recommend that you wear eye protection, sturdy boots, gloves, and other protective gear (page ).26

Never Carry a Passenger

Your ATV is designed for one person only. There are no handholds, footrests, or seat for a second person so never carry a passenger. A passenger could interfere with your ability to move around to maintain your balance and control of the ATV.

Ride Off-Road Only

Your ATV is designed and manufactured for off-road use only. The tires are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.

Take Time to Learn & Practice

Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles. Practice in a safe area until you build your skills and get accustomed to the ATV’s size and weight.

Because many accidents involve inexperienced or untrained riders, we urge all riders to take a training course approved by the ATV Safety Institute (ASI). See page . Contact an authorized ATV dealer or call 1-800-887-2887 (USA only) to find out about the training courses nearest you.

28

Be Alert for Off-Road Hazards

The terrain can present a variety of challenges when you ride off-road. Continually ‘‘read’’ the terrain for unexpected turns, drop-offs, rocks, ruts, and other hazards. Always keep your speed low enough to allow time to see and react to hazards.

Ride within Your Limits

Pushing limits is another major cause of ATV accidents. Never ride beyond your personal abilities or faster than conditions warrant. Remember that alcohol, drugs, fatigue, and inattention can significantly reduce your ability to make good judgments and ride safely.

Don’t Drink and Ride

Alcohol and riding don’t mix. Even one drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. So don’t drink and ride, and don’t let your friends drink and ride either.

Keep Your Honda in Safe Condition

It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base. To help avoid problems, inspect your ATV before every ride and perform all recommended maintenance.

Your ATV comes with a hang tag and several labels containing important safety information. Anyone who rides the vehicle should read and understand this information before riding.

The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your Honda dealer for replacements.

5ATV Safety

###### USA only

ATV Safety

#### 7

This section shows the location of all indicators and controls you would normally use before or while riding your ATV.

The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.

.........................................................Operation Component Locations . 11 ..............................................................................................Indicators . 14

........................................................Reverse and Neutral Indicators . 14

Indicators & Controls

#### 9

.............................................................................Controls & Features . 15 ........................................................................................Fuel Valve . 15 .....................................................................................Choke Lever . 16 .................................................................................Ignition Switch . 17 ......................................................................................Start Button . 18 ..........................................................................Engine Stop Switch . 18 ..............................................................................Headlight Switch . 19 ................................................................Headlight Dimmer Switch . 19 ..................................................................................Throttle Lever . 20 ..................................................Clutch Lever/Parking Brake Lever . 20 ........................................................................Reverse Assist Lever . 21 ............................................................................Front Brake Lever . 22 ..............................................................................Rear Brake Pedal . 22 ...................................................................................Parking Brake . 23 .............................................................................Flag Pole Bracket . 24

clutch lever/ parking brake lever

parking brake lock lever parking brake pin

headlight switch

front brake lever

ignition switch

throttle lever

headlight dimmer switch

start button

reverse assist lever

fuel fill cap

engine stop switch

#### 11Indicators & Controls

####### rear brake pedal

fuel valve

choke lever flag pole bracket

shift lever

seat lock lever

Indicators

Reverse and Neutral Indicators

The reverse indicator ( ) and the neutral indicator ( ) are located on the handle cover.

21

The reverse indicator will light when the transmission is in reverse and the ignition switch is ON ( ).

The neutral indicator will light when the transmission is in neutral and the ignition switch is ON ( ).

If one of these indicators does not come on when it should, have your Honda dealer check for burned-out bulbs or other problems.

CENTER OF HANDLEBAR

#### Fuel Valve

LEFT SIDE

(1)

ON OFF RES

(1) fuel valve

The manual fuel valve ( ) is located on the left side under the fuel tank.1

The three-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor.

ON normal position for riding. OFF for parking, storing, or transportation.

− −

RES for extra fuel to get to a gas supply for refueling.

Reserve Fuel Remember to check that the fuel valve is in the ON position each time you refuel. If the fuel valve is left in the RES position, you may run out of fuel with no reserve.

For complete information about fueling your ATV, see page .

87

#### Choke Lever

LEFT SIDE

(1)

(C)

(B)

(A)

(1) choke lever

The choke lever ( ) may be used when starting the engine. See page .461

#### Ignition Switch

The ignition switch ( ) is used for starting and stopping the engine (page ). Insert the key and turn it to the right for the ON ( ) position.

1

46

|Key Position|Function| |---|---| |ON ( )|Electrical circuits on.| |OFF ( )|No electrical circuits function.|

CENTER OF HANDLEBAR

OFF ON

(1)

(1) ignition switch

ON OFF

Start Button

LEFT HANDLEBAR

(1)

(2)

START RUN OFF

1

Starting Procedure, The start button ( ) is used for starting the engine. Pushing the button in starts the engine. See page .

48

When the start button is pushed, the starter motor will crank the engine. The starter motor will not operate if the engine stop switch is in the OFF ( ) position when the start button is pushed.

Engine Stop Switch

The engine stop switch ( ) is used to stop the engine in an emergency. To operate, slide the switch to either OFF ( ) position. The switch must be in the RUN ( ) position to start the engine, and it should normally remain in the RUN ( ) position even when the engine is OFF.

2

If your ATV is stopped with the ignition switch ON ( ) and the engine stop switch OFF ( ), the battery will discharge. Turn the ignition switch OFF ( ) to prevent battery discharge.

Headlight Switch

LEFT HANDLEBAR

(1)

(2)

ON OFF

HI LO

1

The headlight switch ( ) is used to turn the headlight ON ( ) or OFF ( ).Tooperate,turntheswitchtoON( )orOFF( ).

Headlight Dimmer Switch

2

The headlight dimmer switch ( ) is used to change between the high and low beams of the headlight. To operate, turn the switch to HI ( ) for high beam, LO ( ) for low beam.

Throttle Lever

RIGHT HANDLEBAR

(A)

(1)

(1) throttle lever (A) to open the throttle

The throttle controls engine rpm (speed). To increase engine rpm, press the throttle lever ( ) with your thumb. To reduce engine rpm, release pressure on the throttle lever. The throttle will automatically return to the closed position (engine idle) when you remove your thumb.

1

Clutch Lever/Parking Brake Lever

The clutch lever/parking brake lever is used to disengage the clutch whenever you shift gears. To operate, pull the clutch lever/parking brake lever in all the way before shifting, then slowly release it after shifting. See page .

105

Clutch System,

#### Reverse Assist Lever

1

The reverse assist lever ( ), on the right side, positioned under the fuel tank, is used to shift into reverse. To operate, pull in the clutch lever/ parking brake lever ( ) with your ATV stopped. Leaving your left hand on the clutch lever/parking brake lever, remove your right hand from throttle and turn the reverse assist lever. While turning the reverse assist lever, depress the shift lever ( ) to reach the reverse gear (below 1st gear). See page .

2

3

54

Riding in Reverse

LEFT HANDLEBAR

(2)

RIGHT SIDE

(1)

LEFT SIDE

1st

Reverse

(3)

Front Brake Lever

The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page .

56

Rear Brake Pedal

The rear brake pedal is used to slow or stop your ATV. To operate, depress the pedal. For information on braking techniques, see page .

56

#### Parking Brake

LEFT HANDLEBAR

(1)

(A)

(2)

(3)

(3) clutch lever/

parking brake lever (A) to lock

1 3

2

The lock lever ( ) and parking brake pin ( ) on the clutch lever/parking brake lever ( ) allows it to be used as a parking brake. To operate, push down and hold the parking brake pin, squeeze the clutch lever/parking brake lever and then lock it with the lock lever. See page .

70

Parking

To release the parking brake, squeeze the clutch lever/parking brake lever.

#### Flag Pole Bracket

RIGHT REAR

(1)

(1) flag pole bracket

Flag poles are optional equipment available from your Honda dealer. To mount a pole in the bracket ( ), follow the instructions that come with the flag pole kit.

1

Flag poles are required in some riding areas. Check local regulations before riding.

Before Riding

Before each ride, you need to make sure you and your Honda are both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety. This section also includes important information about loading.

.....................................................................AreYouReadytoRide? .26

............................................................................Protective Apparel . 26 ..................................................................................Rider Training . 28 ......................................................................Age Recommendation . 29 ..................................................................................No Passengers . 29 ........................................................................No Alcohol or Drugs . 30

..............................................................IsYourATVReadytoRide? .31

...........................................................................Pre-ride Inspection . 31

....................................................................Load Limits & Guidelines . 34 ............................................................................................Loading . 34 ......................................................................................Load Limits . 35 ..........................................................................Loading Guidelines . 36

...............................................................Accessories & Modifications . 37 .......................................................................................Accessories . 37 ...................................................................................Modifications . 38

Before you ride your ATV for the first time, we urge you to: Read this owner’s manual and the labels on your ATV carefully. Make sure you understand all the safety messages. Know how to operate all the controls.

Before each ride, be sure: You feel well and are in good physical and mental condition.

You are wearing an approved motorcycle helmet (with chin strap tightened securely), eye protection, and other protective clothing.

You don’t have any alcohol or drugs in your system.

Protective Apparel

For your safety, we strongly recommend that you always wear an approved motorcycle helmet, eye protection, boots, gloves, long pants, and a long-sleeved shirt or jacket whenever you ride. Although complete protection is not possible, wearing proper gear can reduce the chance of injury when you ride. Following are suggestions to help you choose the proper gear.

Helmets and Eye Protection Your helmet is your most important piece of riding gear because it offers the best protection against head injuries. A helmet should fit your head comfortably and securely.

An open-face helmet offers some protection, but a full-face helmet offers more. Regardless of the style, look for a DOT (Department of Transportation) sticker in any helmet you buy (USA only). Always wear a face shield or goggles to protect your eyes and help your vision.

| | |---| |Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing could increase your chances of severe injury or death in the event of an accident.

Always wear an approved motorcycle helmet that fits properly and wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt or jacket and long pants.|

Additional Riding Gear

In addition to a helmet and eye protection, we also recommend:

Sturdy off-road motorcycle boots to help protect your feet, ankles, and lower legs.

Off-road motorcycle gloves to help protect your hands.

Riding pants with knee and hip pads, a riding jersey with padded elbows, and a chest/shoulder protector.

#### Rider Training

Developing your riding skills is an on-going process. Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles. Practice riding the ATV in a safe area to build your skills. Do not ride in rough terrain until you get accustomed to the ATV’s controls, and feel comfortable with its size and weight.

We urge all riders to take a certified course approved by the ATV Safety Institute (ASI). For information about the ASI training course nearest you, call the national toll-free number; (800) 887-2887 (USA only).

Other riding tips can be found in the booklet that came with your ATV (USA only).

Tips & Practice Guide for the ATV Rider

| | |---| |Operating this ATV without proper instruction could increase your risk of an accident which could lead to serious injury or death.

Beginning and inexperienced operators should complete the certified training course offered by Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.|

Age Recommendation

The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle.

| | |---| |A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.

A child under 16 should never operate an ATV with engine size greater than 90cc.|

No Passengers

This ATV is designed as an operator-only vehicle. The long seat is designed to allow the rider to change body position, not for carrying a passenger. Never let a passenger ride on the seat or on the front or rear cargo racks.

| | |---| |Carrying a passenger on this ATV greatly reduces your ability to balance and control this ATV and could cause a crash and you or your passenger could be injured or killed.

Never carry a passenger on this ATV.|

#### No Alcohol or Drugs

Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to operate an ATV safely. Likewise, drugs even if prescribed by a physician can be dangerous while operating an ATV. Consult your doctor to be sure it is safe to operate a vehicle after taking medication.

− −

| | |---| |Operating this ATV after consuming alcohol or drugs can seriously affect your judgement, cause you to react more slowly, affect your balance and perception, and result in serious injury or death.

Never consume alcohol or drugs before or while operating this ATV.|

Before each ride, it’s important to inspect your ATV and make sure any problem you find is corrected. A pre-ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tire, can be a major inconvenience.

If your ATV has overturned or been involved in a collision, do not ride the vehicle until it has been inspected by your Honda dealer. There may be damage or other problems you cannot see.

| | |---| |Improperly maintaining this ATV or failing to correct a problem before riding can cause a crash in which you can be seriously hurt or killed.

Always perform a pre-ride inspection before every ride and correct any problems.|

#### Pre-ride Inspection

Check the following items before you get on the ATV: Check the level and add oil if needed (page ). Check for leaks.

Engine Oil

95

Fuel

Check the level and add fuel (page ) if needed. Also make sure the fuel fill cap is securely fastened. Check for leaks.

88

(cont’d)

Tires

Use a gauge to check the air pressure. Adjust if needed. Also look for signs of damage or excessive wear (page ).

128

Drive Chain

Check the condition and slack. Adjust and lubricate if needed. Also check the chain slider for wear and replace if needed (page ).

136

Nuts & Bolts

Underbody & Exhaust System

Air Cleaner Housing Drain Tube

Leaks, Loose Parts

Cable

Lights

Check the wheels to see that the axle nuts are tightened. Use a wrench to make sure all accessible nuts, bolts, and fasteners are tight.

Check for, and remove, any dirt, vegetation or other debris that could be a fire hazard or interfere with the proper operation of the vehicle.

Check for deposits in the drain tube. If necessary, clean the tube (page ) and check the air cleaner case.

102

Walk around your ATV and look for anything that appears unusual, such as a leak or loose cable.

Check the cable housings for wear. Check the fittings for looseness. Replace or tighten as needed.

Make sure the headlight, brakelight and taillight are working properly.

Check these items after you get on the ATV:

Throttle

Check the freeplay and adjust if needed. Press the throttle to make sure it moves smoothly without sticking, and snaps shut automatically when it is released, in all steering positions (page ).

103

Brakes

Clutch Lever/Parking Brake Lever

Reverse Assist Lever

Headlight and Headlight Dimmer Switch

Squeeze the front brake lever and step on the rear brake pedal to check that the controls operate normally. Make sure there is no brake fluid leakeage (page ).

120

Check for smooth operation and adjust if needed (page ).

105

Check the freeplay and adjust if needed (page

). Make sure the lever operates smoothly without sticking. Check for proper function (page ).

109

19

Engine Stop Switch Steering

Check for proper function (page ). Check that the wheels turn properly as you steer the handlebar. Move the handlebar right and left and check that there is no excessive backlash.

18

Remember, be sure to take care of any problem you find, or have your Honda dealer correct it before you ride.

33Before Riding

Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger or cargo. A passenger or cargo could interfere with your ability to move around to maintain your balance and control of the ATV.

In addition, exceeding the weight limits or carrying an unbalanced load can seriously affect your ATV’s handling, braking and stability. Adding accessories or making modifications that change this ATV’s design and performance can also make it unsafe. Also, the weight of any accessories will reduce the maximum load the ATV can carry.

More specific information on load limits, accessories, and modifications follows.

Loading

How much weight you put on your ATV, and how you load it, are important to your safety. If you decide to carry cargo, you should be aware of the following information.

| | |---| |Overloading, improper loading, or carrying a passenger can cause a crash and you can be seriously hurt or killed.

Follow all load limits and other loading guidelines in this manual.|

#### Load Limits

Following are the load limits for your ATV: There are limits to how much weight can be carried on your ATV.

The following load limits apply to standard equipment only. Modifying your ATV, using non-standard equipment, or riding on terrain that is not flat and smooth could further reduce these limits.

maximum weight capacity 270 lbs (120 kg)

(includes the weight of the rider, all cargo, and accessories.)

The weight of added accessories will reduce the maximum cargo weight you can carry.

#### Loading Guidelines

As discussed on page , we recommend that you do not carry any cargo on this ATV. However, if you decide to carry cargo, ride at reduced speeds and follow these common-sense guidelines.

34

Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers.

Be sure to observe the weight limits and follow these guidelines:

Check that the tires are properly inflated.

Never ride with a passenger. The ATV is not designed to carry a passenger.

Do not tow another vehicle.

Never exceed the maximum weight limit.

Make sure all cargo is secured before riding.

Allow extra room for starting, stopping and turning whenever you carry cargo or pull a trailer.

Avoid riding on steep slopes when carrying cargo or pulling a trailer.

Never cross a slope when towing a trailer.

Modifying your ATV or using non-Honda accessories can make your ATV unsafe.

Before you consider making any modifications or adding an accessory, be sure to read the following information.

| | |---| |Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.

Follow all instructions in this owner’s manual regarding accessories and modifications.|

Accessories

We strongly recommend that you use only genuine Honda accessories that have been specifically designed and tested for your ATV. Because Honda cannot test all other accessories, you must be personally responsible for proper selection, installation, and use of non-Honda accessories. Check with your Honda dealer for assistance and always follow these guidelines:

Make sure the accessory does not obscure any lights, reduce ground clearance, limit suspension travel or steering travel, or interfere with operating any controls.

Make sure the accessory does not interfere with your ability to shift body position on the seat or operate hand and foot controls.

Do not add any electrical equipment that will exceed the vehicle’s electrical system capacity (page ). A blown fuse can cause a loss of lights or engine power (page ).

184 172

#### Modifications

We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride.

We also advise you not to make any modifications or remove any equipment (such as the USDA qualified spark arrester or emission control system components) that would make your ATV illegal in your area.

Removing or modifying your lights, exhaust system, emission control system, or other equipment can also make your ATV illegal.

This section gives basic riding instructions, including how to start and stop your engine, and how to use the throttle and brakes. and what to do when you’re through riding.

To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page ).

186

For information about carburetor adjustment for riding at high altitude, see page .

187

.......................................................................Safe Riding Precautions . 41 ..........................................................................Off-Road Use Only . 41 ....................................................Keep Hands and Feet on Controls . 42 ...................................................................................Control Speed . 43 .......................................Use Care on Unfamiliar or Rough Terrain . 44 .....................................................................Do Not Perform Stunts . 45

...........................................................Starting & Stopping the Engine . 46 .......................................................................................Preparation . 47 ............................................................................Starting Procedure . 48 ................................................................................Flooded Engine . 51 ...................................................................How to Stop the Engine . 51

......................................................................................Shifting Gears . 52 .................................................................................Riding in Reverse . 54

.................................................................................................Braking . 56 ................................................................................Riding Your ATV . 58

...................................................................................Making Turns . 58 ..........................................................................Skidding or Sliding . 60 ................................................................................Riding Up Hills . 61 ...........................................................................Riding Down Hills . 65 ............................................Crossing or Turning on Hills or Slopes . 66 .....................................................................Riding Over Obstacles . 68 .....................................................................Riding Through Water . 69

.................................................................................................Parking . 70

Before Riding Before riding your ATV for the first time, please review the section beginning on page 1, and the section beginning on page .

ATV Safety

25

Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles. Practice in a safe area until you build your skills and get accustomed to the ATV’s size and weight.

Off-Road Use Only

Your ATV and its tires are designed and manufactured for off-road use only, not for pavement. Riding on pavement can affect handling and control. You should not ride your ATV on pavement.

| | |---| |Operating this ATV on paved surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go out of control.

Never operate the ATV on any paved surfaces, including sidewalks, driveways, parking lots and streets.|

When riding off-road, also remember to always obey local off-road riding laws and regulations. Obtain permission to ride on private property. Avoid posted areas and obey ‘‘no trespassing’’ signs.

You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.

| | |---| |Operating this ATV on public streets, roads or highways could cause you to collide with another vehicle.

Never operate this ATV on any public street, road or highway, even a dirt or gravel one.|

#### Keep Hands and Feet on Controls

Always keep both hands on the handlebars and both feet on the footpegs when riding your ATV. This is important to maintain your balance and to control the vehicle. Removing even one hand from the handlebars or one foot from the footpegs can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV.

| | |---| |Removing hands from handlebars or feet from footpegs during operation can reduce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV.

Always keep both hands on the handlebars and both feet on the footpegs of your ATV during operation.|

#### Control Speed

Riding at excessive speed increases the chance of an accident. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience.

| | |---| |Operating this ATV at excessive speeds increases your chances of losing control of the ATV, which can result in an accident.

Always go at a speed that is proper for your vehicle, the terrain, visibility and other operating conditions, and your experience.|

#### Use Care on Unfamiliar or Rough Terrain

Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.)

| | |---| |Failure to use extra care when operating this ATV on unfamiliar terrain could result in the ATV overturning or going out of control.

Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV.|

Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain.

| | |---| |Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident, including an overturn.

Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain. Always be especially cautious on these kinds of terrain.|

#### Do Not Perform Stunts

You should always operate your ATV in a safe and reasonable manner. When riding, always keep all four wheels on the ground.

| |

|---| |Attempting wheelies, jumps, and other stunts increases the chance of an accident, including an overturn.

Never attempt stunts, such as wheelies or jumps. Don’t try to show off.|

Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death. Your ATV is equipped with a gear position starter cut-off system. The engine cannot be started if the transmission is in a forward gear unless the clutch lever/parking brake lever is pulled in. The engine cannot be started if the transmission is in reverse gear.

−

#### Preparation

ON

(3)

(2)

(4)

Before starting, select a level surface and lock the parking brake (page ). Turn the fuel valve ( ) and ignition switch ( ) to ON ( ).

23

Confirm the following: The transmission is in neutral (neutral indicator ( ) ON). The engine stop switch ( ) is set to RUN ( ).

3

4

#### Starting Procedure

The carburetor is equipped with an accelerator pump. Do not open the throttle when starting the engine. This will flood the engine with excess fuel, resulting in hard starting.

To restart a warm engine, follow the procedure for The starter motor will operate only when the transmission is in neutral. Normal Air Temperature 10° 35°C (50° 95°F)

‘‘High Air Temperature.’’

−−

LEFT SIDE

(1)

(C)

(B)

(A)

(1) choke lever (A) fully OFF

Pull the choke lever ( ) up all the way to fully ON ( ) if the engine is cold.

1C

With the throttle slightly open, press the start button. Pressing the electric start button for more than 5 seconds at a time may cause the starter to overheat and damage the starter. Release the start button for approximately 10 seconds before pressing it again.

Immediately after the engine starts, push the choke lever down to the halfway position ( ). Warm up the engine by opening and closing the throttle slightly. After the engine has warmed up, push the choke lever down all the waytofullyOFF( ). If idling is unstable, open the throttle slightly.

B

A

High Air Temperature 35°C (95°F) or above

LEFT HANDLEBAR

(1)

(1) start button

Do not use the choke.

With the throttle slightly open, press the start button ( ).

1

Warm up the engine by opening and closing the throttle slightly. If idling is unstable, open the throttle slightly.

Low Air Temperature 10°C (50°F) or below

−

For temperature below 15 °C (5 °F), operate the starter button after opening and closing the throttle lever several times.

−

12

Follow steps under Warm up the engine by opening and closing the throttle slightly. About a half minute after the engine starts, push the choke lever down to the halfway position ( ). After the engine has warmed up, push the choke lever down all the waytofullyOFF( ). If idling is unstable, open the throttle slightly.

‘‘Normal Air Temperature.’’

B

A

Extended use of the choke may impair piston and cylinder wall lubrication and shorten the life of the engine.

Do not race the engine during the warm-up period. Racing a cold engine wastes fuel and increases engine wear.

Flooded Engine

If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine:

Leave the engine stop switch set to RUN ( ).

Move the choke lever to the fully OFF position.

Open the throttle fully.

Press the start button for 5 seconds.

If the engine starts, quickly close the throttle, then, if idling is unstable, open it slightly.

If the engine does not start, wait 10 seconds, then follow the procedure (page ).

High Air Temperature

49

If the engine still won’t start, refer to page .

If Your Engine Quits or Won’t Start,

166

How to Stop the Engine

Normal Engine Stop

To stop the engine, make sure the transmission is in neutral by checking that the neutral indicator lights, and turn the ignition switch OFF ( ).

The engine stop switch should normally remain in the RUN ( ) position even when the engine is OFF.

If your ATV is stopped with the engine stop switch OFF ( ) and the ignition switch ON ( ), the battery will discharge.

Emergency Engine Stop

To stop the engine in an emergency, use the engine stop switch. To operate, move the switch to either OFF ( ) position.

Shifting Gears

GEAR SHIFTING SEQUENCE

The shift lever is located near the left footpeg. One full stroke of the shift lever shifts the transmission to the next higher or lower gear in the shifting sequence. The shift lever automatically returns to the horizontal position when released.

Your ATV has five forward gears (1, 2, 3, 4 and 5). To shift the transmission, pull in the clutch lever, then operate the shift lever as follows.

To upshift to a higher gear, put the toe of your boot under the shift lever and raise it one full stroke. To downshift, step on the shift lever and depress it one full stroke.

To select reverse, use the reverse assist lever (page ).

54

After starting the engine and letting it warm up, follow these procedures:

With the transmission in neutral, depress and hold down the rear brake pedal. Release the clutch lever/parking brake lever (page ).

23

Shifting Gears

While the engine is idling, pull in the clutch lever/parking brake lever and depress the shift lever to shift into 1st gear. Release the brake pedal, gradually release the clutch lever/parking brake lever, and increase engine speed by gradually opening the throttle. When the speed increases, close the throttle, pull in the clutch lever/ parking brake lever, shift to 2nd gear by raising the shift lever, and gradually release the clutch lever/parking brake lever while gradually opening the throttle. Repeat this sequence to progressively upshift to 3rd, 4th and 5th (top) gear.

To downshift, reverse this sequence. Remember to close the throttle each time you shift to the next lower gear.

Learning when to shift gears comes with experience. Keep the following tips in mind:

As a general rule, shift while moving in a straight line.

Close the throttle and pull the clutch lever/parking brake lever in completely before shifting. Improper shifting may damage the engine, transmission, and drive train.

Upshift to a higher gear or reduce throttle before engine rpm (speed) gets too high. Learn the relationship between engine sound and the normal shifting points.

Downshift to a lower gear before you feel the engine laboring (lugging) at low rpm.

Avoid downshifting to help slow your ATV when engine rpm is high. Downshifting when engine speed is near its allowable maximum may over-rev the engine and cause possible damage.

To prevent transmission damage, do not coast or tow the ATV for long distances with the engine off.

Recommended Shift Points

Ride in the highest gear that lets the engine run and accelerate smoothly. This will give you good fuel economy and effective emissions control.

Riding in Reverse

If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed.

| | |---| |Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.

Make sure there are no obstacles or people behind you before selecting reverse gear. When it is safe to proceed, go slowly.|

Bring the vehicle to a complete stop, pull in the clutch lever/parking brake lever ( ) and depress the shift lever ( ) to shift into 1st gear.

12

Be sure there are no obstacles or people in the way.

Depress and hold down the rear brake pedal. Leaving your left hand on the clutch lever/parking brake lever, remove your right hand from the throttle and place it on the reverse assist lever ( ). Turn the reverse assist lever clockwise.

3

LEFT HANDLEBAR LEFT SIDE

(1)

1st

Reverse

(2)

Riding in Reverse

While turning the reverse assist lever, depress the shift lever to reach the reverse gear (below 1st gear). Make sure that the reverse indicator ( ) comes on.

4

Remove your right hand from the reverse assist lever. Release the rear brake pedal.

Slowly release the clutch lever/parking brake lever and open the throttle gradually to begin reverse operation.

RIGHT SIDE

(3) reverse assist lever

CENTER OF HANDLEBAR

(4)

Ride slowly. Do not open the throttle suddenly or make abrupt turns.

To stop, pull in the clutch lever/parking brake lever, close the throttle and gradually apply both the front and rear brakes. Do not abruptly apply the rear brake by itself.

To shift out of reverse into 1st gear, pull in the clutch lever/parking brake lever and raise the shift lever one click to 1st gear. Make sure that the reverse indicator goes off.

| | |---| |Applying only the rear brake abruptly when operating in reverse gear could cause the front wheels to lift off the ground and the ATV could overturn backwards.

Carefully apply both the front and rear brakes when stopping in reverse gear.|

Braking

Your ATV is equipped with disc braking systems which are hydraulically activated. Depressing the brake pedal applies the rear disc brake. Operating the brake lever applies the two front disc brakes.

As a general rule, the front braking system provides about 70 percent of total stopping power.

For full braking effectiveness, use both the pedal and lever simultaneously. Using both braking systems will stop your ATV faster with greater stability.

To slow or stop, apply the brake lever and brake pedal smoothly, while downshifting to match your speed.

Gradually increase braking as you feel the brakes slowing your speed. The increase in engine compression from downshifting will help slow your ATV.

For maximum braking, close the throttle and firmly apply the brake lever and pedal controls.

Applying the brakes too hard may cause the wheels to lock and slide, reducing control of your ATV. If this happens, release the brake controls, steer straight ahead until you regain control, then reapply the brakes more gently.

When possible, reduce your speed or complete braking before entering a turn. Avoid braking or closing the throttle quickly while turning. Either action may cause one or more wheels to slip and reduce your control of your ATV.

56 Basic Operation & Riding

Braking

Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills.

When descending a long, steep grade, use engine compression braking by downshifting, with intermittent use of both brakes. Continuous brake application can overheat the brakes and reduce their effectiveness.

To prevent stalling the engine, pull the clutch lever/parking brake lever in before coming to a complete stop.

Riding with your foot resting on the brake pedal or your hand on the brake lever may overheat the brakes, reducing effectiveness.

For information on how to apply the brakes in various riding situations, see the following section, .

Riding Your ATV

#### Making Turns

Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns.

| | |---| |Turning improperly can make the ATV go out of control, causing a collision or overturn.

Always follow proper procedures for turning as described in this owner’s manual. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at excessive speeds.|

####### Lean your body to the inside of a turn and forward.

To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable. Leaning into a turn is an important technique to master in riding an ATV.

To make a sharp turn at low speed: It helps to shift your body slightly forward on the seat, and lean inside, as you steer the handlebar. Shifting weight forward allows the rear wheels to turn easier, and it also improves front-wheel steering.

To make a turn from a full stop: Apply the throttle gradually when you turn and start up at the same time. Remember to shift your body forward to make sharp low-speed turns and whenever you turn while accelerating from a full stop.

#### Skidding or Sliding

The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control. To avoid skidding on slippery terrain, keep your speed low and ride with caution.

| | |---| |Skidding or sliding improperly may cause you to lose control of this ATV. You may also regain traction unexpectedly, which may cause the ATV to overturn.

Learn to safely control skidding by practicing at low speeds and on level, smooth terrain.|

If your ATV skids sideways during a turn, steer in the direction of the skid. Avoid hard braking or accelerating until you have regained directional control.

#### Riding Up Hills

The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgment. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain. However, you must be able to decide which hills or hazards might cause the ATV to overturn. Avoid excessively steep hills.

| | |---| |Operating on excessively steep hills can cause the vehicle to overturn more easily than operating on level surfaces or small hills.

Never operate the ATV on hills too steep for the ATV or for your abilities.|

When climbing hills, you must shift weight toward the front wheels to help keep them on the ground. To do this, shift your body slightly forward on the seat and lean forward. For greater weight shift, move your body farther forward and lean forward.

| | |---| |Climbing hills improperly could cause loss of control or cause the ATV to overturn.

Always follow proper procedures for climbing hills as described in this owner’s manual.|

####### Shift weight forward when climbing hills.

Never climb hills with excessively slippery or loose surfaces. Always check the terrain carefully before you start up any hill. To climb a hill, take a running start in an appropriate gear and speed for the conditions. Maintain a steady speed as you ascend the hill. Never open the throttle suddenly or make sudden gear changes. The ATV could flip over backward. Never go over the top of any hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.

Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happen, the ATV can stall and/or roll backwards.

| | |---| |Stalling, rolling backwards or improperly dismounting while climbing a hill could result in the ATV overturning.

Always follow proper procedures for climbing a hill as described in this owner’s manual.|

What to do if the ATV stalls or rolls backwards when climbing a hill:

If you are about to lose all forward speed: Using the front and rear brakes together, bring the ATV to a stop with the vehicle pointed straight uphill. Get off the ATV while you continue holding the brakes. Shift into neutral, set the parking brake and turn the engine off. Then assess the situation.

If the ATV starts rolling backwards before you begin braking:

Keep your weight uphill. Carefully apply the front brakes first, then carefully apply the rear brake. Do not apply the rear brake only or abruptly if you are rolling backwards, or the vehicle may overturn.

If the ATV continues sliding backwards: After you’ve applied the brakes, get off and away from the vehicle.

What to do after the ATV has stalled or rolled backwards:

If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help. If possible, block the wheels so the vehicle doesn’t roll backwards.

If the hill is not too steep and you have good footing, you may be able to walk the ATV back down the hill. Make sure your intended path is clear in case you lose control of the ATV.

Be sure your legs are clear of the wheels.

Body position for backing down a hill.

Stand with your body facing downhill, beside the vehicle so you can reach the front brake lever with your left hand. Be sure your legs are clear of the wheels. Check your footing. Slowly and carefully back the ATV down the hill using the front brake lever to control speed. If you lose control of the ATV, for your safety, get away from the vehicle.

#### Riding Down Hills

It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side.

| | |---| |Going down a hill improperly could cause loss of control or cause the ATV to overturn.

Always follow proper procedures for going down hills as described in this owner’s manual.|

On downhills, shift your weight back.

As you approach a downhill, stop and survey the terrain below. Never ride past the limit of your visibility. Never go down a hill at high speed.

When you’ve selected a safe downhill path, shift into a lower gear, shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed.

Use mainly the rear brake to control speed. Avoid using either the front brake or rear brake hard or abruptly when riding down hills.

Remember, braking effectiveness is reduced on any hill with a loose surface.

Crossing or Turning on Hills or Slopes

Riding on hills or slopes is different from riding on level terrain. Be careful when riding on any hill. Make sure that you practice on gentle, smooth slopes before attempting to ride on steeper or more difficult terrain.

| | |---| |Improperly crossing hills or turning on hills could cause loss of control or cause the ATV to overturn.

Always follow proper procedures for crossing or turning on slopes as described in this Owner’s Manual. Avoid crossing steep hills if possible.|

Crossing Hills or Slopes To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the center of the seat and lean toward the uphill side. On a slippery or loose surface, you may also need to steer slightly uphill to maintain a straight course across the slope. Avoid crossing hills that are excessively steep, slippery or rough.

Shift weight uphill when crossing slopes.

Making Turns on Slopes

Compared to riding on level ground, you may need to shift more weight and lean more when making turns on slopes.

Do not make turns on any slopes until you have first mastered the techniques for making turns on level terrain.

#### Riding Over Obstacles

Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop. Never try to ride over large obstacles, such as large rocks or fallen logs.

| |

|---| |Improperly operating over obstacles could cause loss of control or a collision and could cause the ATV to overturn.

When you go over obstacles, always follow proper procedures as described in this owner’s manual.|

#### Riding Through Water

Your ATV is designed to travel through water up to approximately 10 inches (254 mm) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast.

| | |---| |The ATV tires have some ability to float. Operating this ATV through deep or fast-flowing water may cause a loss of traction and loss of control, which could lead to an accident.

Never operate this ATV in fast-flowing water or in water deeper than that specified in this Owner’s Manual.|

Choose a path where both banks have gradual slopes.

Proceed through the water at a slow, steady speed.

Watch out for submerged obstacles and slippery rocks.

Avoid getting the spark plug or air cleaner wet, as this would cause the engine to stop.

After leaving the water, always test both the front and rear brakes.

Riding through water can make the brakes less effective than normal, and may reduce stopping ability.

If necessary, apply the brakes repeatedly until they dry out and operate normally.

Parking

Look for level parking area. Make sure the ground surface is firm. After bringing your ATV to a stop, hold the brakes while you shift into neutral. Set the parking brake. Turn the ignition switch OFF ( ). If you’re through riding for the day, turn the fuel valve OFF.

If it is necessary to start the engine when your ATV is stopped on a grade in gear, rock the vehicle back and forth to allow shifting the transmission into neutral.

Parking on a Steep Incline or a Loose or Slippery Surface

If you must park your ATV on a steep incline or loose or slippery surface, use the following procedure:

While holding the brakes, set the parking brake. Turn the ignition switch OFF ( ) and release the brakes. If the ATV begins to move, either while sitting on it or after you dismount, find a better parking location. If rocks or other objects are available, you can block the wheels as shown for additional security.

To help keep your ATV in good shape, this section includes a Maintenance Schedule for required service and step-by-step instructions for specific maintenance tasks. You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your Honda looking good.

For information about replacing a fuse, see page .

172

For information about the exhaust emission and noise requirements of the U.S. Environmental Protection Agency (EPA) and the California Air Resources Board (CARB), see page .

188

USA Only

Maintenance, replacement or repair of the emission control devices and systems may be performed by any ATV repair establishment or individual using parts that are ‘‘certified’’ to EPA standards.

Before You Service Your Honda

..........................................................The Importance of Maintenance . 73 ..............................................................................Maintenance Safety . 74

...........................................................Important Safety Precautions . 75 .........................................................................Maintenance Schedule . 76 .............................................................................Maintenance Record . 80

Service Preparations

.....................................................Maintenance Component Locations . 81 ................................................................................................Tool Kit . 84 ......................................................................Owner’s Manual Storage . 85 .......................................................................................Seat Removal . 86

(cont’d)

####### Service Procedures Fluids & Filters

......................................................................................................Fuel . 87 ...............................................................................Engine Oil & Filter . 92 ...........................................................................................Air Cleaner . 99

Engine

...............................................................................................Throttle . 103 ....................................................................................Clutch System . 105 .........................................................................Reverse Lock System . 109 ..............................................................................Engine Idle Speed . 110 ..........................................................................................Spark Plug . 111 .................................................................................................Valves . 114 ....................................................................................Spark Arrester . 115

Chassis

.........................................................................................Suspension . 116 .................................................................................................Brakes . 119 ...................................................................................................Tires . 128 ...............................................................Engine Guard & Skid Plates . 135 ........................................................................................Drive Chain . 136

Electrical

................................................................................................Battery . 143 ................................................................................Appearance Care . 148

The Importance of Maintenance

A well-maintained ATV is essential for safe, economical, and troublefree riding. It will also help reduce air pollution. Careful pre-ride inspections and good maintenance are especially important because your ATV is designed to be ridden over rough off-road terrain.

To help your properly care for your ATV, this section of the manual provides a Maintenance Schedule. The service intervals in this schedule are based on average riding conditions.

More frequent service is needed if you subject your ATV to severe use or ride in unusually wet or dusty areas.

| | |---| |Improperly maintaining this ATV or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed.

Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.|

Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair.

If your ATV overturns or is involved in a crash, be sure your Honda dealer inspects all major parts, even if you are able to make some repairs.

This section includes instructions on how to perform some important maintenance tasks. If you have basic mechanical skills, you can perform many of these tasks with the tools provided with your ATV.

Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.

Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.

| | |---| |Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed.

Always follow the procedures and precautions in this owner’s manual.|

#### Important Safety Precautions

Make sure the engine is off before you begin any maintenance or repairs. This will help eliminate several potential hazards:

Carbon monoxide poisoning from engine exhaust. Burns from hot ATV parts. Injury from moving parts.

Be sure there is adequate ventilation whenever you operate the engine.

Let the engine and exhaust system cool before touching.

Do not run the engine unless instructed

to do so. Read the instructions before you begin, and make sure you have the tools and skills required. To reduce the possibility of a fire or explosion, be careful when working around gasoline. Use only non-flammable solvent, not gasoline, to clean parts. Keep cigarettes, sparks, and flames away from all fuel-related parts.

Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new genuine Honda parts or other equivalents for repair and replacement. If you have the tools and skills required for additional maintenance jobs, you can purchase an official Honda Service Manual (page ).196

The required Maintenance Schedule that follows specifies how often you should have your ATV serviced, and what things need attention. It is essential to have your ATV serviced as scheduled to maintain safe, dependable performance and proper emission control.

The service intervals in this Maintenance Schedule are based on average riding conditions. Some items will need more frequent service if you ride in unusually wet or dusty areas or at full throttle. Consult your Honda dealer for recommendations applicable to your individual needs and use.

Some items in the Maintenance Schedule can be performed with basic mechanical skills and hand tools. Procedures for these items are provided in this manual. Other items involve more extensive procedures and may require special training, tools, and equipment. We recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment. Procedures for such items in this schedule are provided in an official Honda Service Manual available for purchase (page ).

196

If you do not feel capable of performing a given task or need assistance, remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. If you decide to do your own maintenance, use only genuine Honda parts or their equivalents for repair or replacement to ensure the best quality and reliability.

31

Perform the pre-ride inspection (page ) and owner maintenance on this section at each scheduled maintenance period.

Each item on the maintenance schedule requires some mechanical knowledge. Certain items (particularly those marked and ) may require more technical information and tools. Consult your Honda dealer.

＊＊＊

Should be serviced by your Honda dealer, unless you have the proper tools and service data and are mechanically qualified. Refer to the official Honda Service Manual (page ). In the interest of safety, we recommend these items be serviced only by your Honda dealer.

＊

196

＊＊

Summary of Maintenance Schedule Notes & Procedures:

NOTES:

Service more frequently when riding in dusty areas, sand or snow. Service more frequently after riding in very wet or muddy conditions.

Replace every 2 years. Replacement requires mechanical skill. Refer to the official Honda service manual.

Maintenance Procedures: I: inspect and clean, adjust, lubricate, or replace, if necessary C: clean A: adjust L: lubricate R: replace

FREQUENCY

ITEMS

FUEL LINE FUEL STRAINER SCREEN THROTTLE OPERATION AIR CLEANER AIR CLEANER HOUSING DRAIN TUBE SPARK PLUG VALVE CLEARANCE ENGINE OIL

ENGINE OIL FILTER ENGINE IDLE SPEED

WHICHEVER COMES FIRST

mi km

HOURS

NOTE

REGULAR

INITIAL

MAINT. INTERVALMAINT.

100 150 20

600 1000 100

1200 2000 200 I C

Refer to page

−

90 103 104 99 101 102 111 113 114 92 98

I C I I I

− −

C I I I

−

I

INITIAL=100mi (150km), 20 operating hours or 1 month : R REGULAR=Every 600mi (1000km), 100 operating hours or 12 months : R

R I

R I

R I

96 98 110

−

Should be serviced by your Honda dealer, unless you have the proper tools and service data and are mechanically qualified. Refer to the official Honda Service Manual (page ).196

WHICHEVER COMES FIRST

REGULARINITIAL FREQUENCY

MAINT. INTERVALMAINT.

mi km

100 150 20 I,L

600 1000 100

1200 2000 200

Refer to page

ITEMS

HOURS NOTE 1,2

NOTE

DRIVE CHAIN DRIVE CHAIN SLIDER BRAKE FLUID BRAKE PAD WEAR BRAKELIGHT SWITCH BRAKE SYSTEM REVERSE LOCK SYSTEM SKID PLATES, ENGINE GUARD CLUTCH SYSTEM SUSPENSION SPARK ARRESTER NUTS, BOLTS, FASTENERS WHEELS/TIRES STEERING SHAFT HOLDER BEARINGS STEERING SYSTEM

136 142 138 119 122 123 125 119 127 109 135

−

I,L EVERY 300mi (500km) or 50 operating hours

I I

I I I I I I

NOTE 3 NOTE 1,2

−

I I I

I I I

−

I I I C

I I I C I I I I

I

105 108 116 118 115

− −

I I

− − − −

I

Should be serviced by your Honda dealer, unless you have the proper tools and service data and are mechanically qualified. Refer to the official Honda Service Manual (page ).196

In the interest of safety, we recommend these items be serviced only by your Honda dealer.

Maintenance Record

Keeping an accurate maintenance record will help ensure that your ATV is properly maintained. Retain detailed receipts to verify the maintenance was performed. If the ATV is sold, these receipts should be transferred with the ATV to the new owner. Make sure whoever performs the maintenance completes this record. All scheduled maintenance, including the 100 mile (150 km) or 20 hours initial maintenance, is considered a normal owner operating cost and will be charged for by your dealer. Use the space under Notes to record anything you want to remind yourself about or mention to your dealer.

|Miles (km) or hours|Date|Performed By:|Notes| |---|---|---|---| |100 (150) or 20| | | | |600 (1,000) or 100| | | |

|1,200 (2,000) or 200| | | | |1,800 (3,000) or 300| | | | |2,400 (4,000) or 400| | | | |3,000 (5,000) or 500| | | | |3,600 (6,000) or 600| | | | |4,200 (7,000) or 700| | | | |4,800 (8,000) or 800| | | |

clutch lever/parking brake lever

front brake fluid reservoir

front brake lever

fuel fill cap

throttle lever

engine oil filter

air cleaner

spark arrester

front suspension spring pre-load adjuster

rear brake fluid reservoir

front brake caliper

rear brakelight switch

engine oil filler cap/ dipstick

engine oil drain bolt

rear brake pedal

#### 82 Servicing Your Honda

choke lever

engine idle speed

main fuse

spark plug

air pressure gauge tool kit owner’s manual

rear suspension spring pre-load adjuster

rear brake caliper

battery

drive chain

air cleaner housing drain tube

Tool Kit

The tool kit ( ) is stored on the underside of the seat ( ) (page ), fastened with a rubber band ( ).

1

286 3

An optional, larger tool kit may be available. Check with your Honda dealer’s parts department.

(3)

(2)

(1)

Owner’s Manual Storage

Your ATV provides storage for the owner’s manual so you’ll have it with you for easy reference. Store your owner’s manual ( ) in the plastic document bag ( ) on the underside of the seat ( ).

1

32

The owner’s manual should be stored in the plastic document bag ( ) and fastened with the rubber band ( ).

2 4

Be careful not to flood this area when washing your ATV or through water.

(2)

(3)

(1)

(4)

Seat Removal

Safety PrecautionsRefer to on page .

75

The seat must be removed for air cleaner and fuse maintenance and access to the tool kit and owner’s manual.

(2)

(5)

(3)

(1)

(3)

(4)

Removal

Pull the seat lock lever ( ) up behind the seat.

1

Slide the seat ( ) back and lift it.

Installation

Insert the front prongs ( ) into the hooks ( ) on the frame and press the studs ( ) into the grommets on the frame.

34 5

Press down on the seat until it locks.

75

Safety PrecautionsRefer to on page .

Fuel Recommendation

|type|unleaded| |---|---| |pump octane number|86 (or higher)|

We recommend that you use unleaded fuel because it produces fewer engine deposits and extends the life of exhaust system components.

Your engine is designed to use any gasoline that has a pump octane number of 91 or higher. Gasoline pumps at service stations normally display the pump octane number. For information on the use of oxygenated fuels, see page .

192

Use of lower octane gasoline can cause persistent ‘‘pinging’’ or ‘‘spark knock’’ (a loud rapping noise) which, if severe, can lead to engine damage. Light pinging experienced while operating under a heavy load, such as climbing a hill, is no cause for concern.

If pinging or spark knock occurs at a steady engine speed under normal load, change brands of gasoline. If pinging or spark knock persists, consult your Honda dealer.

Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt, dust, or water in the fuel tank.

Fuel Capacity

Fuel tank capacity, including reserve: Reserve capacity:

2.25 US gal (8.5 ) 0.48 US gal (1.8 )

The tank should be refilled as soon as possible after switching to reserve, and the fuel valve should be returned to the ON position after refueling to avoid running out of fuel with no reserve.

Refueling Procedure

75

Refer to on page .

Safety Precautions

(3)

(2)

(4)

(6)

| | | |---|---| | | |

(1)(5)

To open the fuel fill cap ( ), turn it counterclockwise. Pull the breather tube ( ) out of the handlebar cover hole ( ). Add fuel until the level reaches the bottom of the filler neck ( ). Avoid over filling the tank. There should be no fuel in the filler neck.

4

1

23

| | |---| |Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel.

Stop the engine and keep heat, sparks and flame away. Handle fuel only outdoors. Wipe up spills immediately.|

After refueling, turn the fuel fill cap clockwise. Align the arrow ( ) on the fuel tank cap with the reference mark ( ) on the fuel tank cover. Insert the breather tube into the handlebar cover hole.

5

6

If the fuel valve was set to RES, turn the fuel valve ON.

If you replace the fuel fill cap, use only a genuine Honda replacement part.

#### Fuel Strainer Screen

75

Safety PrecautionsRefer to on page .

The fuel strainer is in the fuel valve. The strainer has a fine mesh screen ( ) which prevents dirt from entering the carburetor passages. Dirt which accumulates in the screen must be removed periodically, or the fuel flow will eventually be restricted.

Turn the fuel valve OFF. Remove the fuel strainer cap ( ) and the O-ring ( ). Remove the strainer screen ( ). Wash the screen in non-flammable (high flash point) solvent such as kerosene not gasoline.

2 3

1

−

Reassemble by reversing the disassembly sequence. Check to be sure the O-ring is in place. Turn the fuel valve ON, and check for leaks. Correct if necessary.

LEFT SIDE

(3) strainer screen

(2)

(1)

Engine oil quality is a major factor that affects both the performance and the service life of the engine.

Using the proper oil (page ) and filter, and regularly checking, adding, and changing oil will help extend your engine’s life. Even the best oil wears out. Changing oil helps get rid of dirt and deposits in the engine. Operating the engine with old or dirty oil can damage your engine. Running the engine with insufficient oil can cause serious damage to the engine and transmission.

93

Change the engine oil as specified in the maintenance schedule on page . When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule.

76

#### Oil Recommendation

|API classification|SG or higher except oils labeled as energy conserving on the circular API service label| |---|---| |viscosity (weight)|SAE 10W-30|

|JASO T 903 standard|MA| |＊suggested oil|Pro Honda GN4 4-stroke oil (USA & Canada), or Honda 4-stroke oil (Canada only), or an equivalent motorcycle oil.|

＊

Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the circular API service label.

Your ATV does not need oil additives. Use the recommended oil.

Do not use oils with graphite or molybdenum additives. They may adversely affect clutch operation. Do not use API SH or higher oils displaying a circular API ‘‘energy conserving’’ service label on the container. They may affect lubrication and clutch performance.

NOT RECOMMENDED OK

Do not use non-detergent, vegetable, or castor based racing oils.

Other viscosities shown in the following chart may be used when the average temperature in your riding area is within the indicated range.

| | | | | | | | | |---|---|---|---|---|---|---|---|

JASO T 903 standard

The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification.

#### Checking & Adding Oil Safety Precautions

75

Refer to on page . Check the engine oil level each day before operating your ATV and add if needed.

Park your ATV on a firm, level surface. Start the engine in a well-ventilated area and let it idle for 3 5 minutes. Stop the engine and wait 2 3 minutes. Remove the oil filler cap/dipstick ( ) from the right crankcase cover and wipe it clean. Insert the oil filler cap/dipstick without screwing it in, then remove the oil filler cap/dipstick and check the oil level. The oil level should be between the upper level mark ( ) and the lower level mark ( ) on the oil filler cap/dipstick.

−

1

23

If required, add the specified oil into the filler cap hole, up to the upper level mark on the oil filler cap/dipstick. Do not overfill.

Reinstall the oil filler cap/dipstick.

Running the engine with an improper oil level can cause serious engine damage.

RIGHT SIDE

(2) (3)

(1) oil filler cap/dipstick

(1)

(2) upper level mark (3) lower level mark

#### Changing Engine Oil & Filter Safety Precautions

75

Refer to on page . Your ATV’s oil filter has very specific performance requirements. Use a new genuine Honda oil filter specified for your model or a filter of equal quality.

Using the wrong oil filter may result in leaks or premature engine damage.

This procedure requires mechanical skill and professional tools such as a torque wrench as well as a means for disposing of the drained fluid (page ). If you do not have the skills or the tools, see your Honda dealer.

162

Drain the Engine Oil:

With the ATV on the level ground, remove the oil filler cap/dipstick from the right crankcase cover. Place an oil drain pan under the crankcase and remove the oil drain plug ( ).

1

UNDER ENGINE

(1)(1) oil drain plug

Install a New Engine Oil Filter:

1

2 3

Remove the oil filter cover ( ) by removing the bolts ( ). Let the remaining oil drain out. Discard the oil filter ( ). Check that the oil filter cover O-rings ( ) are in good condition and then install a new oil filter. Use only the Honda genuine oil filter or a filter of equivalent quality specified for your model. Using the wrong Honda filter or a non-Honda filter which is not of equivalent quality may cause engine damage.

4

5

Reposition the spring ( ) to the engine crankcase and install a new oil filter with the rubber seal ( ) facing out, away from the engine. You will see the ‘‘OUTSIDE (TOWARDS FILTER COVER)’’ mark ( ) on the filter body, near the seal.

6

7

Improper installation of the oil filter can cause serious engine damage.

(5)

(1)

RIGHT SIDE

(2)

(cont’d)

Reinstall the oil filter cover, making sure the bolts are tightened to the specified torque:

7 lbf·ft (10 N·m , 1.0 kgf·m)

Pour the drained oil into a suitable container and dispose of it in an approved manner (page ).

162

Improper disposal of drained fluids is harmful to the environment. Add Engine Oil:

Check that the drain plug sealing washer is in good condition. If necessary, replace the sealing washer. Reinstall the oil drain plug and tighten it to the specified torque:

18 lbf·ft (24 N·m , 2.4 kgf·m) 1.69 US qt (1.60 )

Fill the crankcase with the recommended grade oil approximately:

Reinstall the oil filler cap/dipstick. Start the engine and let it idle for 3 5 minutes. Stop the engine, wait 2 3 minutes and check the oil level. Make sure the oil is between the upper and lower level marks on the oil filler cap/dipstick. If necessary, add more oil but do not overfill.

Check that there are no oil leaks.

If a torque wrench is not used for installation, see your Honda dealer as soon as possible to verify proper assembly.

75

Refer to on page . Proper air cleaner maintenance is very important for off-road vehicles. A dirty, water-soaked, worn-out, or defective air cleaner will allow dirt, dust, mud, and other impurities to pass into the engine. Service the air cleaner more frequently if you ride in unusually wet or dusty areas. Your Honda dealer can help you determine the correct service interval for your riding conditions. Your ATV’s air cleaner has very specific performance requirements. Use a new genuine Honda air cleaner specified for your model or an air cleaner of equal quality.

Safety Precautions

Using the wrong air cleaner may result in premature engine damage.

Proper air cleaner maintenance can prevent premature engine wear or damage, expensive repairs, low engine power, poor gas mileage, and spark plug fouling.

Improper or lack of proper air cleaner maintenance can cause poor performance and premature engine wear.

#### Cleaning

Remove the seat (page ).1.

86

UNDER SEAT

(1)

(2)

(1)

(1) retainer clips (2) air cleaner housing cover

Unlatch the four retainer clips ( ). Remove the air cleaner housing cover ( ). Loosen the screw ( ) and remove the air cleaner assembly ( ) from the air cleaner housing. Unscrew the clamp ( ). Remove the air cleaner ( ) from the air cleaner body ( ). Gently wash the air cleaner in clean, non-flammable (high flash point) solvent such as kerosene not gasoline. After cleaning, gently squeeze out the remaining solvent. Avoid twisting or wringing the air cleaner. This can tear the foam. Inspect for tears or cracks in the foam or seams of the air cleaner. Replace the air cleaner if it is damaged.

1

2 3

4

5

6

7

−

Allow the air cleaner to dry thoroughly before applying oil. A wet air cleaner will not fully absorb the oil. Pour clean Pro Honda Foam Filter Oil or an equivalent (Canada: Honda Foam Filter Oil or an equivalent) over the entire surface of the air cleaner. Use both hands to evenly spread the oil into the air cleaner. Gently squeeze out any excess oil. (To keep your hands dry, place the air cleaner in a clean plastic bag before spreading the oil into the air cleaner.)

UNDER SEAT

(8)

(5)

(6)

(4)

(3)

(7)

Install the air cleaner on the air cleaner body. Apply a thin coat of grease to the sealing surface of the air cleaner assembly.

Install the clamp. Insert the air cleaner assembly into the air cleaner housing. Fasten the screw.

Install the remaining parts in the reverse order of removal. Install the air cleaner housing cover with the FRONT mark ( ) facing forward.

8

#### Air Cleaner Housing Drain Tube

The air cleaner housing drain tube should be serviced in accordance with the Maintenance Schedule. (Riding through water may require more frequent inspection.) If deposits can be seen in the drain tube, the tube must be cleaned before starting the vehicle.

LEFT SIDE

(3)

(2)

(1)

(3) air cleaner housing

Remove the drain tube ( ) by removing the clip ( ) under the air cleaner housing ( ). Drain the deposits. Reinstall the drain tube, securing it with the clip.

12 3

Throttle Freeplay

Safety PrecautionsRefer to on page .

75

RIGHT HANDLEBAR

( )

−

Throttle

( )

＋

(2)

(4)(3)

(1)

###### 1/8 5/16 in (3 8 mm)

− −

( ) increase freeplay ( ) decrease freeplay

＋ −

Inspection

Check freeplay at the throttle lever ( ). Freeplay:

1

1/85/16in(38mm)

−−

Adjustment

Slide the rubber sleeve ( ) back to expose the throttle cable adjuster (). Loosen the lock nut ( ). Turn the adjuster to obtain the correct freeplay. Tighten the lock nut and reinstall the sleeve. After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions.

2 4

3

Throttle

Throttle Inspection

75

Safety PrecautionsRefer to on page .

Check that the throttle assembly is positioned properly and the securing bolts are tight. Check for smooth operation of the throttle lever from fully open to fully closed in all steering positions. If there is a problem, see your Honda dealer. Inspect the condition of the throttle cables from the throttle lever down to the carburetor. If the cable is kinked or chafed, have it replaced. Check the cables for tension or stress in all steering positions. Lubricate the cables with a commercially-available cable lubricant to prevent premature wear and corrosion.

#### Clutch Adjustment

75

Safety PrecautionsRefer to on page .

LEFT HANDLEBAR

###### 3/8 3/4 in (10 20 mm)

− −

(1)

(1) clutch lever/parking brake lever

Clutch adjustment may be required if the ATV tends to creep or if the clutch slips when shifting into gear, causing acceleration to lag behind engine speed.

Inspection Check freeplay. Freeplay:

3/83/4in(1020mm)

−−

If necessary, adjust to the specified range. Improper freeplay adjustment can cause premature clutch wear.

Upper Adjustment

Minor adjustments are generally made with the upper clutch cable adjuster.

LEFT HANDLEBAR

(3)

( )

＋

( )

−

(2)

(4)

( ) increase freeplay ( ) decrease freeplay

＋ −

Pull back the dust cover ( ). Loosen the upper lock nut ( ). Turn the upper clutch cable adjuster ( ) to obtain the specified freeplay. Tighten the lock nut and check the freeplay again. Pull on the dust cover.

If proper adjustment cannot be obtained or the clutch does not work correctly, the cable or clutch friction discs may be worn. See your Honda dealer.

Lower Adjustment The lower clutch cable adjuster is used if the upper clutch cable adjuster is threaded out near its limit or the correct freeplay cannot be obtained.

−

LEFT SIDE

(6)

( )

−

( )

＋

(5)

( ) increase freeplay ( ) decrease freeplay

＋

Loosen the upper lock nut ( ) and turn the upper clutch cable adjuster ( ) all the way in (to provide maximum freeplay).

3 4

Tighten the upper lock nut and pull the dust cover ( ) back to its normal position.

2

Hold the lower adjusting nut ( ) and loosen the lower lock nut ( ) at the lower end of the cable. Turn the lower adjusting nut to obtain the specified freeplay. Hold the lower adjusting nut and tighten the lower lock nut. Check the adjustment.

56

(cont’d)

Start the engine, pull the clutch lever/parking brake lever in, and shift into gear. Make sure the engine does not stall and the ATV does not creep. Gradually release the clutch lever/parking brake lever and open the throttle. Your ATV should move smoothly and accelerate gradually.

Check the clutch lever/parking brake lever and clutch cable for loose connections or other damage. If the clutch cable is worn or kinked, have it replaced by your Honda dealer.

Other Inspections & Lubrication

Check that the clutch lever/parking brake lever assembly is positioned properly and the securing bolts are tight.

Check the clutch cable for kinks or signs of wear. If necessary, have it replaced.

Lubricate the clutch cable with a commercially-available cable lubricant to prevent premature wear and corrosion.

Reverse Lock System

Reverse Lock System Adjustment

Safety PrecautionsRefer to on page .

75

RIGHT SIDE

(1)

RIGHT CRANKCASE

(2)

( )

−

###### 3/8 3/4in (10 20mm)

− −

( )

＋

(3)

( ) increase freeplay ( ) decrease freeplay

＋ −

Check the reverse assist lever ( ) freeplay.

3/83/4in(1020mm)

−−

To adjust, loosen the lock nut ( ) and turn the adjusting nut ( ). After adjustment, tighten the lock nut securely.

3

Other Inspection

Check the reverse assist lever and cable for loose connections or other damage. If the cable is worn or kinked, have it replaced by your Honda dealer.

Engine Idle Speed

The best way to assure proper carburetion is to see your Honda dealer for regularly scheduled servicing, including carburetor adjustment.

Remember, idle speed adjustment is not a ‘‘cure-all’’ for other problems in your engine’s fuel-delivery system. Adjusting the idle will not compensate for a fault elsewhere.

The engine must be at normal operating temperature for accurate idle speed adjustment.

For information about high altitude carburetor adjustment, see page .

187

Idle Speed Adjustment

Refer to on page .

75

Safety Precautions

LEFT SIDE

(1)

( )

−

( )

＋

(1) throttle stop screw ( ) increase ( ) decrease

＋ −

If the engine is cold, start it and warm it up with ten minutes of stopand-go riding. Stop the engine.

Park your ATV on a firm, level surface. Connect a tachometer to the engine. Shift into neutral. Start the engine.

Adjust idle speed by turning the throttle stop screw ( ). Idle speed (in neutral):

1,400 100 rpm

±

Spark Plug Recommendation

|standard spark plug|DR8ES-L (NGK) X24ESR-U (DENSO)

or| |---|---| |for cold climate (below 5°C, 41°F)|DR7ES (NGK) X22ESR-U (DENSO)

or| |for extended high speed riding|DR8ES (NGK) X27ESR-U (DENSO)

or|

Use only the recommended type of spark plug in the recommended heat range.

Using spark plugs with an improper heat range can cause engine damage.

Spark Plug Replacement & Inspection

Refer to on page . Clean any dirt from around the spark plug base.

75

Safety Precautions

Disconnect the spark plug cap. Take care to avoid damaging the spark plug wire when disconnecting the cap.

Using a spark plug wrench provided in the tool kit, remove the spark plug.

(1)

(1) spark plug cap

(cont’d)

Spark Plug

Inspect the electrode and center porcelain for deposits, corrosion, or carbon fouling. If the corrosion or deposits are heavy, replace the plug. Clean a carbon or wet-fouled plug with a plug cleaner, if available, or a wire brush. Inspect the spark plug electrodes for wear. The center electrode ( ) should have a flat tip and sharp edges, and the side electrode ( ) should not be eroded. If the electrodes and insulator tip appear unusually fouled or burned, we suggest that you contact your Honda dealer.

Discard the spark plug if there is apparent wear or if the insulator is cracked or chipped. Using a wire-type feeler gauge, check the spark plug gap ( ). If adjustment is necessary, bend the side electrode carefully. The gap should be:

4

0.024 0.028 in (0.60 0.70 mm)

−−

(3)

(2)

(4)

− 0.024 0.028 in (0.60 0.70 mm)

−

(4) spark plug gap

With the plug washer attached, thread the spark plug in by hand to prevent cross-threading. Tighten the spark plug:

If the old plug is good: 1/8 turn after it seats.

If installing a new plug, tighten it twice to prevent loosening: First, tighten the plug: NGK: turn after it seats. DENSO: turn after it seats. Then loosen the plug. Next, tighten the plug again: 1/8 turn after it seats.

3/4

1/2

An improperly tightened spark plug can damage the engine. If a plug is

Reinstall the spark plug cap. Take care to avoid pinching any cables or wires.

Valves

Valve Inspection

Safety PrecautionsRefer to on page . Valve clearance should be: Excessive clearance will cause noise. Insufficient clearance will cause loss of power and possibly damage the valves. For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Service Manual. All others should have valves adjusted by your Honda dealer.

75

Spark Arrester

Safety PrecautionsRefer to on page .

75

The exhaust system must be periodically purged of accumulated carbon.

Regular servicing prevents carbon build up (which can diminish engine performance) and also complies with USDA regulations for regular maintenance to assure proper function. The spark arrester prevents random sparks from the combustion process in your engine from reaching the environment.

The use of safety glasses is recommended for this procedure. Because of the possible fire hazard, check that there are no combustible materials in the area before purging the spark arrester.

REAR

(2)

(3)

(4)

(1)

Select a well-ventilated area free of combustible materials and make sure the exhaust pipe is cool. Remove the bolts ( ), gasket ( ) and spark arrester lid ( ). Start the engine and rev it up approximately twenty times while momentarily creating exhaust system back pressure by blocking the end of the muffler with a shop towel. Stop the engine and allow the exhaust pipe to cool. Reinstall the removed parts and tighten the bolts securely. The two spark arrester screws ( ) must be installed in the spark arrester body at all times for the spark arrester to be effective.

12

3

4

Your front and rear suspension systems use springs and hydraulic damping devices that suspend your weight and most of the weight of your ATV.

The spring pre-loads for your front and rear suspension systems adjust the amount of force required to begin compression of the spring.

The oil damper systems hydraulically control the natural compression and rebound of the suspension springs so that traction and comfort are maintained as the wheels ride over road surfaces.

Consider adjusting your suspensions pre-load whenever you change your normal load, by adding or subtracting accessories, or when the road or riding conditions change.

The way you ride your ATV and the type of ride you want to experience can also influence your suspension needs.

Lower spring pre-load provides a softer ride and is usually preferred for light loads and smooth roads. Higher spring pre-load provides a firmer ride and is recommended for heavy loads, rough road conditions, and faster, more challenging riding.

Suspension Adjustment

The suspensions can be adjusted for rider weight and riding conditions by changing the spring pre-load.

Do not attempt to disassemble, service, or dispose of the damper; see your Honda dealer. The instructions found in this owner’s manual are limited to adjustments of the shock assembly only.

Suspension

Suspension Spring Pre-Load

Safety PrecautionsRefer to on page .

75

FRONT REAR

3 25

4

1

(2)

(1)

5432

1

(1)

The spring pre-load adjuster ( ) has 5 positions for different load or riding conditions.

1

Use the pin spanner ( ) to adjust the shock spring pre-load.

2

(cont’d)

Front

Position 1: standard position.

Position 1: for a light load and smooth road conditions. Position 2: standard position.

Rear

Make sure that both shock absorbers are adjusted to the same position.

Always adjust the shock absorber position in sequence (1-2-3-4-5 or 54-3-2-1). Attempting to adjust directly from 1 to 5 or 5 to 1 may damage the shock absorber.

The hydraulic braking systems on your ATV dissipate the heat generated by the friction of the brake pads on the brake discs as the wheels are slowed.

As the brake pads wear, the brake fluid level will drop. A leak in the system will also cause the level to drop.

There are no adjustments to perform, but fluid level and pad wear must be inspected periodically. The system must be inspected frequently to ensure there are no fluid leaks.

If the brake lever or brake pedal freeplay does not feel within the normal range while riding, check the brake pads for wear (page ). Worn pads should be replaced. If the pads are not worn beyond the recommended limit, there is probably air in the brake system. See your Honda dealer to have the air bled from the system.

123

#### Brake Fluid Recommendation

|brake fluid|Honda DOT 4 Brake Fluid| |---|---|

The recommended brake fluid is Honda DOT 4 Brake Fluid, or any brake fluid of equal quality and performance. Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container. An opened container may be contaminated or may have absorbed moisture from the air.

#### Fluid Level Inspection

Refer to on page . If your inspection indicates a low fluid level, have your Honda dealer add the recommended fluid. Do not add or replace brake fluid, except in an emergency. If you do add fluid, have your Honda dealer check the system as soon as possible.

75

Safety Precautions

Brake fluid can damage plastic and painted surfaces. Handle with care.

Wipe up spills immediately. Avoid contact with skin or eyes. In case of contact, wash thoroughly and call a doctor immediately if it contacts your eyes.

Front Brake Fluid Level

RIGHT HANDLEBAR

(1) LOWER level mark

(1)

With the ATV in an upright position, check the fluid level.

It should be above the LOWER level mark ( ). If the level is at or below the LOWER level mark, check the brake pads for wear (page ).

1

123

Worn brake pads should be replaced. If the pads are not worn, have your brake system inspected for leaks.

Rear Brake Fluid Level

RIGHT SIDE (2)

(3)

With the ATV in an upright position, check the fluid level.

It should be between the UPPER ( ) and LOWER ( ) level mark. If the level is at or below the LOWER level mark, check the brake pads for wear (page ).

23

123

Worn brake pads should be replaced. If the pads are not worn, have your brake system inspected for leaks.

######## Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your Honda dealer.

#### Brake Pad Wear

75

Safety PrecautionsRefer to on page .

Brake pad wear will depend upon the severity of usage and riding conditions. The pads will wear faster in wet or muddy conditions. Inspect the pads visually during all regular service intervals to determine the pad wear.

REARRIGHT FRONT (Left side similar)

(1)

| | | |---|---| | | | | | |

(2)

(1) wear indicator

(2) edge of reference mark

−

Front brake pads/Rear brake pads If the wear indicator ( ) aligns with the edge of the reference mark ( ), both pads must be replaced, see your Honda dealer for this replacement.

1

2

Always inspect both pads in both the right and left front brake calipers.

Check for deterioration or cracks in the hoses and fittings.

The rear brake pedal pivot must be inspected according to the Maintenance Schedule. See your Honda dealer for this service.

#### Brakelight Switch Adjustment

75

Safety PrecautionsRefer to on page .

Rear Brake Only: Check the operation of the rear brakelight switch ( ) on the right side near the crankcase from time to time. The brakelight should turn on at

1

2

A B

RIGHT SIDE

(2)

(B)

(A)

(1)

#### Parking Brake Adjustment

Safety PrecautionsRefer to on page .

Parking brake adjustment may be required if the parking brake does not hold properly.

REARLEFT HANDLEBAR

(2)

(1)

(5)

(3)

(6)

(4)

75

Temporarily adjust the clutch lever/parking brake lever freeplay to morethan13/16in(30mm)(page ). Pull back the dust cover ( ).

105

1 2

Loosen the lock nut ( ) on the parking brake cable, and screw in the adjuster ( ) completely.

3

45 6

Loosen the lock nut ( ) on the parking brake arm ( ) and turn the adjusting bolt ( ) clockwise until you feel resistance. Then turn the adjusting bolt 1/8 counterclockwise, and tighten the lock nut.

Push down the parking brake pin ( ) and then squeeze the clutch lever/parking brake lever ( ) until firm resistance is felt. Measure the distance the clutch lever/parking brake lever has moved; the distance should be:

1 1 3/16 in (25 30 mm) LEFT HANDLEBAR

−−

(8) (7)

1 1 3/16 in (25 30 mm)

−

−

Check the clutch lever/parking brake lever and parking brake cable for loose connections or other damages. If the parking brake cable is worn or kinked, have it replaced by your Honda dealer.

#### Other Inspections & Lubrication

Check that the clutch lever/parking brake lever assembly is positioned properly and the securing bolts are tight.

Check the parking brake cable for kinks or signs of wear. If necessary, have it replaced. Lubricate the parking brake cable with a commercially-available cable lubricant to prevent premature wear and corrosion.

To safely operate your ATV, your tires must be the proper type and size, in good condition with adequate tread, and correctly inflated.

| | |---| |Using tires that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.

Follow all instructions in this owner’s manual regarding tire inflation and maintenance.|

This ATV is equipped with low pressure tubeless tires. Although the tires are designed specifically for off-road use, they are not immune to punctures. Always select your riding area with care.

The following pages give detailed information on how and when to check your air pressure, how to inspect your tires for wear and damage, and our recommendations for tire repair and replacement.

#### Air Pressure

Safety PrecautionsRefer to on page .

75

Properly inflated tires provide the best combination of handling, tread life, and riding comfort. Generally, underinflated tires wear unevenly, adversely affect handling, and are more likely to fail from being overheated. Overinflated tires make your ATV ride harshly, are more prone to damage from surface hazards, and wear unevenly.

Make sure the valve stem caps are secure. If necessary, install a new cap.

Always check air pressure when your tires are ‘‘cold.’’ If you check air pressure when your tires are ‘‘warm’’ even if your ATV has only been ridden for a few miles the readings will be higher. If you let air out of warm tires to match the recommended cold tire pressures, the tires will be underinflated. Be sure to check tire pressure at the riding site, since changes in altitude can affect air pressure.

− −

The recommended ‘‘cold’’ tire pressures are:

| |FRONT|REAR| |---|---|---| |RECOMMENDED PRESSURE|4.4psi(30kPa, 0.30 kgf/cm )

|2.9psi(20kPa, 0.20 kgf/cm )

| |MAXIMUM PRESSURE|4.8psi(33kPa, 0.33 kgf/cm )

|3.3psi(23kPa, 0.23 kgf/cm )

| |MINIMUM PRESSURE|4.0psi(27kPa, 0.27 kgf/cm )

|2.5psi(17kPa, 0.17 kgf/cm )

|

A manually operated tire pump should be used rather than the high pressure system found in service stations. This will minimize the possibility of tire damage from overinflation. If you use a high pressure system at a service station, add air in small amounts and check the pressure increase frequently to prevent possible tire damage from overinflation.

| | |---| |Operating this ATV with improper tires, or with uneven tire pressure may cause loss of control, and you could be seriously injured or killed.

Always use the size and type tires specified in this owner’s manual for this vehicle. Always maintain proper tire pressure as described in this owner’s manual.|

#### Inspection

Refer to on page . Whenever you check the tire pressures, you should also look for:

75

Safety Precautions

Bumps or bulges in the side of the tire or the tread. Replace any tire that has a bump or bulge. Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric or cord.

Nails or other foreign objects embedded in the side of the tire or tread.

Excessive tread wear.

Also, if you hit a pothole or other hard object while riding, stop as soon as you safely can and carefully inspect the tires for damage.

Tread Wear

Front

Rear

###### 3/16 in (4 mm)

NEW

Replace

(3) wear indicator location mark

(3)

To check the condition of a tire tread, measure the groove depth ( ) in the center of the tire, or check the wear indicator ( ).

1 2

For best performance, you should replace a tire before the tread depth at the center reaches the following limits:

|front|3/16 in (4 mm)| |---|---| |rear|3/16 in (4 mm)|

#### Tire Repair

Refer to on page . A tire that is repaired, either temporarily or permanently, will have lower speed and performance limits than a new or undamaged tire.

75

Safety Precautions

A temporary repair can sometimes be made in an emergency situation. However, since a temporary repair may not hold, you must ride very slowly and have the tire replaced or permanently repaired as soon as possible. (For more information on temporary repairs, see

If You Have a Flat Tire,

page .)

169

A permanent repair, such as an internal plug patch, can be made if a tire has only a small puncture in the tread area. However you may not be able to safely carry as much weight. If you choose to have a tire repaired, be sure the repair work is performed by a professional.

If you have a tire professionally repaired at a non-Honda facility, we recommend that you have the work checked by your Honda dealer.

#### Tire Replacement

Safety PrecautionsRefer to on page .

75

The tires that came on your ATV were designed to match the performance capabilities of your ATV and provide the best combination of handling, braking, and comfort.

It is best to replace all four tires, however if that is not possible, you must replace the tires in pairs (front or rear) with tires of the same size and type as the originals. Never replace just one tire.

| | |---| |Installing improper tires on your ATV can affect handling and stability. This can cause a crash in which you can be seriously hurt or killed.

Always use the size and type of tires recommended in this owner’s manual.|

The recommended tires for your ATV are:

|front|×★★AT 22 7-10OHTSU P/V 102| |---|---| |rear|×★AT 22 10-9 OHTSU P/V 702|

When you replace a tire, remember: Have the tire replaced by your Honda dealer if possible. If you have a tire professionally replaced at a non-Honda facility, we recommended that you have the work checked by your Honda dealer.

Engine Guard & Skid Plates

75

Safety PrecautionsRefer to on page .

(1)

(1) engine guard

(2)

(2) skid plates

1 2

The engine guard ( ) protects the engine crankcase.

The skid plates ( ) protect the frame/lower arm, the drive components and the rear brake. Check the guard and plates for cracks, damage or looseness at intervals shown in the Maintenance Schedule.

Have the engine guard and skid plates replaced if they are cracked or damaged. If the guard and plate bolts are loose, tighten them securely.

An endless (riveted master link) chain connects the countershaft and rear wheel sprockets. The O-ring chain uses rubber rings between the side plates of the pin and roller links to seal in the manufacturer-installed lubricating grease and keep out moisture and dirt.

The service life of the chain depends on proper lubrication and adjustment. Poor maintenance can cause premature wear or damage to the drive chain or sprockets.

The drive chain should be checked, adjusted, and lubricated as part of the pre-ride inspection (page ).

31

Under severe usage, or when the ATV is ridden in unusually dusty or muddy areas, more frequent maintenance will be necessary.

Before servicing your drive chain, turn the engine OFF and check that your transmission is in neutral.

It is not necessary to remove or replace the drive chain to perform the recommended service in the Maintenance Schedule.

#### Inspection

Safety PrecautionsRefer to on page .

75

Chain slack should be checked by measuring the amount of chain slack midway between the sprockets. The amount of slack should be:

−−13/8 13/4in(35 45mm)

LEFT SIDE

13/8 13/4in (35 45 mm)

(1)

(1) drive chain

Check drive chain slack at several points along the chain. The slack should remain constant. If it isn’t, some links may be kinked and binding. Lubricating the chain will often eliminate binding and kinking.

Excessive chain slack may allow the drive chain to damage the engine cases.

Inspect the drive chain for: damaged rollers loose pins dry or rusted links kinked or binding links excessive wear damaged or missing O-rings

Replace the drive chain (page ) if it has damaged rollers, loose pins, or kinks that cannot be freed. Lubricate the drive chain (page ) if it appears dry or shows signs of rust. Lubricate any kinked or binding links and work them free. Adjust chain slack if needed.

142

141

(cont’d)

Check the drive chain slider ( ) for wear. When the depth of the grooves in the slider reaches in ( mm), remove material to lower the height of the center ridge ( ) between the grooves to less than in ( mm). Replace the slider when the depth of the grooves reaches the limit. Service limit:

2

3

2.00.08

0.24 in (6.0 mm) LEFT SIDE

| | | |---|---| | | |

(2) (3)

(2) drive chain slider (3) center ridges

With the upper or lower section of drive chain tight between the sprockets measure the distance between a span of pins from pin center to pin center. If the distance exceeds the service limit, the chain is worn out and should be replaced. Service limit:

12.56 in (319.1 mm)

Measure a span of 21 pins

Check the chain roller ( ) for wear and replace if necessary.6.

4

RIGHT SIDE

(4)

(4) chain roller

Inspect the front and rear sprocket teeth for excessive wear or damage. If necessary, have your Honda dealer replace a worn sprocket.

Damaged Sprocket Teeth

Worn Sprocket

Teeth REPLACE REPLACE

Normal Sprocket Teeth GOOD

Use of a new chain with worn sprockets will cause rapid chain wear.

#### Adjustment

75

Safety PrecautionsRefer to on page .

To adjust slack, use an Allen wrench ( ) to loosen the rear axle holder fixing bolts ( ). Turn the adjuster ( ) to decrease ( ) or increase ( ) chain slack. Retighten the rear axle holder fixing bolts. Rear axle holder fixing bolts torque:

1

2

3

BA

16 lbf·ft (22 N·m , 2.2 kgf·m)

If a torque wrench is not used for installation, see your Honda dealer as soon as possible to verify proper assembly.

REAR

(B)

(3)

(1)

(A)

(2)

(3) adjuster

#### Lubrication

Safety PrecautionsRefer to on page .

75

Lubricate every 30 days of riding or sooner if chain appears dry. Lubricate only with SAE 80 or 90 gear oil. Commercial chain lubricants may contain solvents which could damage the rubber O-rings.

Removal, Cleaning & Replacement Safety PrecautionsRefer to on page .

75

Your ATV has an endless (riveted master link) type chain. It should only be removed or replaced by your Honda dealer.

The O-rings can be damaged by steam cleaning, high pressure washers, and certain solvents.

Clean the side surfaces of the chain with a dry cloth. Use a high flashpoint solvent such as kerosene not gasoline. Do not brush the rubber O-rings. Brushing will damage them. Use of a solvent may also damage the O-rings. Inspect the drive chain for possible wear or damage.

−

Replace the drive chain if it has damaged rollers, loose fitting links, damaged O-rings, or otherwise appears unserviceable. Replacement Chain:

DID520V RK520 MOZ9or

Your ATV has a maintenance-free type battery. You do not have to check the battery electrolyte level or add distilled water as you would with a conventional-type battery.

Your battery is a maintenance-free type and can be permanently damaged if the cap strip is removed.

Electrical accessories use current from the battery –– even when the ignition is OFF. Limited operation also allows the battery to discharge. If you have electrical accessories on your ATV –– or do not ride frequently, we recommend that you charge the battery frequently (see

page ).

147

Battery Charging,

If you do not expect to ride your ATV for at least two weeks, we recommend you remove the battery –– or at least disconnect the battery cables (negative cable first).

If you plan to store your ATV, see page . If your battery seems weak and/or is leaking electrolyte (causing slow starting or other electrical problems), see your Honda dealer.

144

Battery Storage,

WARNING:

Battery posts, terminals and related accessories contain lead and lead compounds.

Wash your hands after handling.

#### Battery Storage

Refer to on page . If you plan to store your ATV, we recommend you remove the battery and store it where it can be charged at least every 30 days to maintain its service life. If you do not remove the battery, we recommend disconnecting the battery cables (negative cable first). You will get the best storage results from removing the battery and slow (trickle) charging it every 30 days (see page ). Before you remove the battery, be sure to read all the information that follows, as well as the information on the battery label.

75

Safety Precautions

147

Battery Charging,

| | |---| |The battery gives off explosive hydrogen gas during normal operation.

A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you.

Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance.|

The battery is located in a compartment under the left side rear fender.

LEFT SIDE

(3)

(1)

(2)

(5)

| | | | |---|---|---| | | | |

(4)

＋ −

Removal

Make sure the ignition switch is OFF ( ).

Remove the seat (page ).

86

Remove the battery holder ( ) by removing the mount bolt ( ). 43 5

1

2

Disconnect the negative ( ) terminal lead ( ) from the battery ( ) first, then disconnect the positive ( ) terminal lead ( ).

＋

Remove the battery.

(cont’d)

Charge the battery (see following section), unless you have been riding regularly. Store your battery in an easy-to-reach location off the floor, in an area protected from freezing temperature and direct sunlight. Clean the battery box after removing the battery for storage. Dry the battery box and, if paint is missing, re-paint the area. Slow charge the battery (see following section) once every 30 days.

Installation Reinstall in the reverse order of removal. Be sure to connect the positive ( ) terminal first, then the negative ( ) terminal. Check all bolts and other fasteners are secure.

＋ −

#### Battery Charging

Safety PrecautionsRefer to on page .

75

(1)

(1) ‘‘trickle’’ charger

Be sure to read the information that came with your battery charger and follow the instructions on the battery. Improper charging may damage the battery.

We recommend using a ‘‘trickle’’ charger ( ) for home charging. These units can be left connected for long periods without risking damage to the battery. However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s instructions.

1

Avoid using an automotive-type battery charger. An automotive charger can overheat an ATV battery and cause premature damage.

Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service.

#### General Recommendations

75

Refer to on page .

Safety Precautions

To clean your ATV, you may use: water a mild, neutral detergent and water a mild spray and wipe cleaner/polisher a mild spray and rinse cleaner/degreaser and water

− − − −

Avoid products that contain harsh detergents or chemical solvents that could damage the metal, paint, and plastic on your ATV. If your ATV is still warm from recent operation, give the engine and exhaust system time to cool off. Park in a shady area. Washing your ATV in bright sunlight may cause the finish to fade because water droplets intensify the sun’s brightness. Spotting is also more likely because surface water can dry before you have time to wipe it off. Clean your ATV regularly to protect surface finishes. We recommend the use of a garden hose to wash your ATV. High pressure washers (like those at coin-operated car washers) can damage certain parts of your ATV.

High pressure water (or air) can damage certain parts of your ATV.

After cleaning, inspect for damage, wear, and leaks (fuel, oil and brake fluid).

Washing Your ATV with a Mild Detergent Safety PrecautionsRefer to on page .

75

Rinse your ATV thoroughly with cool water to remove loose dirt. Fill a bucket with cool water. Mix in a mild, neutral detergent, such as dish washing liquid or a product made especially for washing motorcycles or automobiles. Wash your ATV with a sponge or soft towel. As you wash, check for heavy grime. If necessary, use a mild cleaner/degreaser to remove the grime. After washing, rinse your ATV thoroughly with plenty of clean water to remove any residue. Detergent residue can corrode alloy parts. Dry your ATV with a chamois or a soft towel. Leaving water on the surface to air dry can cause dulling and water spots. As you dry, inspect for chips and scratches. Start the engine and let it idle for several minutes. The engine heat will help dry moist areas. As a precaution, ride your ATV at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance. If the inside of the headlight lens appears clouded immediately after washing, it should clear after a few minutes of riding.

#### Spray Cleaning Your ATV

Safety PrecautionsRefer to on page .

75

Avoid using spray cleaner products on the tires or suspension components.

Suggestions for using spray cleaner(s) follow:

|ATV condition|Recommended Cleaning| |---|---| |Dust and fingerprint smudges.|Apply a spray cleaner/polish and wipe paint, chrome, glass, and clear plastic.|

|Light road grimes.|Spray any difficult-to-reach or very dirty areas with a spray cleaner/ degreaser. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth.| |Heavy grime. Oil leaks. Brake dust.|Use a spray cleaner/degreaser. If necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth.| |Dull, corroded chrome or aluminum.|Apply a high quality chrome/ aluminum polish and wipe with a non-abrasive cloth.|

#### Aluminum Wheel Maintenance

Safety PrecautionsRefer to on page .

75

Aluminum may corrode from contact with dirt, mud, or road salt. Clean the wheels after riding through any of these substances. Use a wet sponge and mild detergent. Avoid stiff brushes, steel wool, or cleaners containing abrasives or chemical compounds.

After washing, rinse with plenty of water and dry with a clean cloth. Then apply a mild, commercially-available spray cleaner/polish or wax.

For stained or dull-looking wheels, use a quality chrome/aluminum polish to restore the finish.

#### Finishing Touches

75

Safety PrecautionsRefer to on page .

After washing your ATV, consider using a commercially-available spray cleaner/polish or quality liquid or paste wax to finish the job. Use only a non-abrasive polish or wax made specifically for motorcycles or automobiles. Apply the polish or wax according to the instructions on the container.

If a surface on your ATV is chipped or scratched, your Honda dealer has touch-up paint to match your ATV’s color. Be sure to use your ATV’s color code (page ) when you buy touch-up paint.

181

If the frame has a chip that exposes the metal, first apply primer (to prevent corrosion) and then apply the touch-up paint. Several thin layers of touch-up paint are better than one thick coat.

Tips

Here’s helpful advice on how to prepare for an off-road adventure, how to transport and store your Honda, and how to be an environmentally responsible ATV owner.

...........................................................................Preparing for a Ride . 154 ...................................................What to Take to the Riding Area . 154 ..............................................................What to Take on the Trail . 155

..................................................................Transporting Your Honda . 156 ...........................................................................Storing Your Honda . 158

..................................................................Preparation for Storage . 159 ...................................................................Removal from Storage . 161

.....................................................................You & the Environment . 162

A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return.

Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area. The Forest Service and the Bureau of Land Management (USA only), the Ministry of Natural Resources (Canada only), riding clubs, and off-road magazines are good sources of information.

#### What to Take to the Riding Area

Along with your ATV and riding gear, you should take along some tools and supplies in case you have a problem. For some of the difficulties you might encounter, see which begins on page .

Taking Care of the Unexpected,

163

We recommend that you always take water, food, a first aid kit, and your owner’s manual. Other items you should consider loading on your truck or trailer include:

a tool kit tire repair supplies and tools, and tires extra parts, control levers, cables, and spark plugs wire, duct tape, and rope extra gasoline

For safety, all refueling should be done at a gas station on the way to the riding area or at your base camp.

#### What to Take on the Trail

What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.

If you decide to take some tools, spare parts, or other supplies on the trail, be sure you can carry them safely and know how to use them. Also, be sure to follow the loading guidelines and weight limit (page ).35

Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking gasoline could be a hazard. Follow these procedures:

Set the parking brake and place the transmission in gear. Turn the fuel valve OFF.

Secure the vehicle with ‘‘tie-down straps’’ in the areas shown. Suitable ‘‘tie-down straps’’ are available from your Honda dealer. Ordinary rope is not recommended because it can stretch under load. Using ‘‘tie-down straps’’ in any other areas can damage your ATV.

Rock the vehicle back and forth to make sure the ‘‘tie-down straps’’ are tight and the vehicle is secure.

(1)

(2)

(4)

(3)

If you won’t be riding for an extended period, such as during the winter, thoroughly inspect your ATV and correct any problem before storing it. That way, needed repairs won’t be forgotten and it will be easier to get your ATV running again.

For more information about storage, refer to the available from your Honda dealer (USA only).

Honda Motorcycle Winter Storage Guide,

We suggest you perform the following procedures to keep your ATV in

#### Preparation for Storage

75

Safety PrecautionsRefer to on page .

This procedure requires a means for draining and disposing of drained fuel (page ).

162 961.

Change the engine oil and filter (page ). Fill the fuel tank. Make sure the fuel fill cap is properly installed.

Make sure the fuel valve is OFF.

Drain the carburetor into an approved gasoline container and dispose of it in an approved manner (page ). If storage will last longer than one month, carburetor draining is important, to assure proper performance after storage.

| | |---| |Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel.

Stop the engine and keep heat, sparks and flame away. Handle fuel only outdoors. Wipe up spills immediately.|

(cont’d)

To prevent rusting in the cylinders, perform the following: Remove the spark plug cap from the spark plug. Remove the spark plug. Do not connect the spark plug to the spark plug cap. Pour a tablespoon (15 20 cc) of clean engine oil into cylinder and cover the spark plug hole with a piece of cloth.

−

With the engine stop switch in the RUN ( ) position, press the start button several times to crank the engine and distribute the oil.

Reinstall the spark plug and spark plug cap. Remove the battery and charge it fully. Store it in an area protected from freezing temperatures and direct sunlight. Slow charge the battery (page ) once a month.

147

| | |---| |The battery gives off explosive hydrogen gas during normal operation.

A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you.

Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance.|

Wash and dry your ATV. Wax all painted surfaces. Lubricate the drive chain (page ).

141

75

96

147

141

32

Inflate the tires to their recommended pressures (page ). Store your ATV in an unheated area, free of dampness, away from sunlight, with a minimum of daily temperature variation.

Place your ATV on blocks to lift all tires off the floor.

Cover your ATV with a porous material. Avoid using plastic or similar non-breathing, coated materials that restrict air flow and allow heat and moisture to accumulate.

#### Removal from Storage

Refer to on page .

Safety Precautions

Uncover and clean your ATV. If your ATV has been stored for more than four months change the engine oil (page ). If your ATV has been stored for more than two months ask your Honda dealer to drain and replace the fuel. Charge the battery (page ) as required. Install the battery.

− −

Lubricate the drive chain (page ).

Perform a pre-ride inspection (page ), then test-ride your ATV at low speeds.

You & the Environment

Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding.

Following are tips on how you can be an environmentally-responsible ATV owner.

Tread Lightly.

Stay on existing roads and trails, avoid surfaces that are easily damaged, and ride only in areas approved for off-road vehicles.

Keep the Noise Down.

Loud vehicles can be offensive. Ride as quietly as possible, don’t remove your spark arrester, and don’t modify the muffler or any other part of your air intake and exhaust systems. Such modifications not only increase noise, they also reduce engine performance and may be illegal.

Choose Sensible Cleaners.

Use a biodegradable detergent when you wash your ATV. Avoid aerosol spray cleaners that contain chlorofluorocarbons (CFCs) which damage the atmosphere’s protective ozone layer. Don’t throw cleaning solvents away; see the following guidelines for proper disposal.

Recycle Wastes.

It’s illegal and thoughtless to put used engine oil in the trash, down a drain, or on the ground. Used oil, gasoline, and cleaning solvents contain poisons that can hurt refuse workers and contaminate our drinking water, lakes, rivers, and oceans. Before changing your oil, make sure you have the proper containers. Put oil and other toxic wastes in separate sealed containers and take them to a recycling center. Call your local or state office of public works or environmental services to find a recycling center in your area, and to get instructions on how to dispose of non-recyclable wastes.

With all the challenges you can encounter off-road, there’s a chance that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride. Also review the tips in (page ).

Preparing for a Ride

154

.............................................................................General Guidelines . 164 ..................................................If Your Engine Quits or Won’t Start . 166 .....................................................................If You Have a Flat Tire . 169 ..................................................................................If a Fuse Blows . 172 ........................................................................................If You Crash .174 .......................................................................If You Lose Your Key . 175 ..........................................................If the Battery Is Low (or Dead) . 176 ..........................................................................If a Component Fails . 177

#### General Guidelines

Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines.

Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tire repair supplies and additional tools) that might help you solve a problem on your own.

If something goes wrong during a ride, the first thing to do is stop as soon as you safely can. Do not continue riding if you have a flat tire, or you hear an unusual noise, or your ATV just doesn’t feel right. If you continue riding, you could cause more damage and endanger your own safety.

After a stop, take time to assess the situation. Carefully inspect your ATV to identify the problem, then consider your options before you decide what to do.

If a problem is relatively minor and you have the tools, supplies, and skills to make a permanent repair, you may be able to fix it on the trail and continue riding. Or, you may be able to make a temporary repair that allows you to slowly ride back to your base where you can make a permanent repair or get help.

− −

When a problem is more serious or you don’t have the tools, supplies, experience, or time to deal with it you need to choose the safest way to get yourself and your ATV back to base. For example, if you are close enough, you (or you and another person) might be able to push it back.

Should you ever have a problem while riding, please follow these guidelines:

Always put personal safety first. Take time to assess the situation and your options before deciding what to do. If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible. Do not continue riding if you are hurt or your ATV is not in safe riding condition.

Additional recommendations for specific problems follow.

Proper operation and maintenance can prevent starting and engine performance problems. In many cases, the cause of the problem may be a simple operational oversight.

− −

If you have a problem starting the engine or experience poor engine performance the following information may help you. If you can’t correct the problem, see your Honda dealer.

If your ATV won’t start, listen as you press the start button. If you don’t hear the starter motor turning, refer to the symptom. If you can hear the starter motor working normally, refer to the symptom.

Starter motor doesn’t operate Starter motor works, but the engine won’t start

|SYMPTOM: Starter motor doesn’t operate.|SYMPTOM: Starter motor doesn’t operate.| |---|---| |POSSIBLE CAUSE|WHAT TO DO| |ignition switch OFF|Turn the ignition switch ON.| |engine stop switch OFF|Turn the engine stop switch to RUN.| |transmission not in neutral|Shift into neutral.| |blown fuse|Replace with a new fuse of the same rating (page ).172| |battery lead loose|Tighten the battery lead.| |low (or dead) battery|Charge the battery (page ). If charging doesn’t help, see your Honda dealer.

147| |faulty starter motor|If all possible causes are negative, the starter motor may be faulty. See your Honda dealer.|

|SYMPTOM: Starter motor works, but the engine won’t

start.|SYMPTOM: Starter motor works, but the engine won’t

start.| |---|---| |POSSIBLE CAUSE|WHAT TO DO| |out of fuel|Fill the fuel tank.| |flooded engine|See (page ).51Flooded Engine| |loose or unconnected spark plug cap|Install the spark plug cap securely. If the engine still won’t start, see your Honda dealer.| |loose battery cables|Tighten the battery terminal bolts.| |weak battery|Charge the battery (page ). If charging doesn’t help, see your Honda dealer.

147|

|SYMPTOM: Engine starts, but runs poorly.|SYMPTOM: Engine starts, but runs poorly.| |---|---| |POSSIBLE CAUSE|WHAT TO DO| |idles roughly, too fast, stalls|Check engine idle adjustment (page

). If the problem persists, see your Honda dealer.

110| |poor engine performance at altitudes above 3,000 feet.|Ask your Honda dealer to modify the carburetion with a high altitude jet. Refer to

page .187

High Altitude Carburetor Adjustment,| |runs erratically, misfires|See your Honda dealer.| |blubbers (rich fuel mixture)|See your Honda dealer.| |sooty exhaust (rich fuel mixture)|See your Honda dealer.|

|detonates or pings under load|If applicable, switch to the recommended octane gasoline (page ) or change your brand of gasoline. If the problem persists, see your Honda dealer.

87| |afterfires (backfires)|See your Honda dealer.| |pre-ignition (runs on after ignition switched OFF)|See your Honda dealer.|

How you handle a flat tire on the trail depends on how serious the tire damage is, and what tools and supplies you have with you.

If you have a slow leak or a minor puncture, use the plug method to make a temporary repair. (The plug method is applied from the outside of the tire and is the same as that for conventional tubeless tires.)

A plug-type repair kit, available at most auto parts stores or service stations, provides a plug, an installation tool, tire cement, and an instruction sheet. Follow the instructions provided with the repair kit to make a temporary repair.

Whenever the ATV is to be operated far from service facilities or available transportation, we recommend that you carry a tire pump and a repair kit with the vehicle.

If the leak is more serious, or a temporary repair doesn’t hold, the tire must be replaced. The tire will also need to be replaced if it is damaged (page ). Replacing a tire involves removing and re-installing the wheel (page ).

133

170

If you are unable to repair a flat tire on the trail, you will need to send for help. We strongly recommend that you do not try to ride with a flat tire. The ATV will be hard to handle, and if the tire comes off the rim, it may lock up the wheel and cause you to crash.

#### Emergency Wheel Removal/Installation Safety PrecautionsRefer to on page .

75

(1)

| | | |---|---| | | | | | | | | | | | |

| | | | | |---|---|---|---|

| | | | | | | | | |

(1)

(2)

(1) wheel nuts (2) wheel rim

Removal Park your ATV on a firm, level surface. Raise the front (or rear) wheels off the ground and place a support block under the vehicle.

Remove the wheel nuts ( ).

1

Remove the wheel.

Avoid getting grease, oil, or dirt on the disc or pad surfaces when removing and installing each wheel. Any contamination can cause poor brake performance or rapid pad wear after reassembly.

Installation Position the wheel. Position the wheel nuts so that the tapered sides face the wheel rim ().

2

47 lbf·ft (64 N·m , 6.5 kgf·m)

If a torque wrench was not used for installation, see your Honda dealer

If a Fuse Blows

All of the electrical circuits on your ATV have fuses to protect them from damage caused by excess current flow (short circuit or overload).

If something electrical on your ATV stops working, the first thing you should check for is a blown fuse ( ). Check the fuse before looking elsewhere for another possible cause of the problem. Replace a blown fuse and check component operation.

1

(1)

(1) blown fuse

The fuse is located near the air cleaner case cover behind the seat.

Recommended Fuses

|main fuse|15A|

|---|---|

If a Fuse Blows

To replace the fuse

(3)UNDER SEAT

(1)

(2)

(3) fuse case cover

To prevent an accidental short circuit, turn the ignition switch OFF ( ) before checking or replacing the fuse.

1

86

To access the fuse ( ), remove the seat (page ).

3

Remove the fuse case cover ( ). Reinstall the fuse case cover.

Replace the old fuse.

Install the seat.

If You Crash

Personal safety is your first priority after an accident. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. If you cannot ride safely, send someone for help. Do not ride if you will risk further injury.

If you decide you are capable of riding safely, carefully inspect your ATV for damage and determine if it is safe to ride. Check the tightness of critical nuts and bolts securing such parts as the handlebar, control levers, brakes, and wheels.

If there is minor damage, or you are unsure about possible damage but decide to try riding the ATV back to your base, ride slowly and cautiously.

Sometimes, crash damage is hidden or not immediately apparent. When you get home, thoroughly check your ATV and correct any problems you find. Also, be sure to have your Honda dealer check the frame and suspension after any serious crash.

If You Lose Your Key

1

Be sure to record your key number ( ) in the Quick Reference section

If you lose your key and aren’t carrying a duplicate, either get your spare or have one made. If you don’t know your key number, call the dealer you purchased your Honda from. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest Honda dealer. The dealer will probably have to remove the ignition switch assembly to find the key number so they can make a key for you.

(1) key number

(1)

If the Battery Is Low (or Dead)

Jump starting is not recommended, especially if you use an automobile battery. The greater amperage of an automobile battery when the car engine is running can damage your ATV’s electrical system.

Bump starting is also not recommended. If you can’t charge the battery or it appears unable to hold a charge, contact your Honda dealer.

If a Component Fails

The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.

If any component of the brake system is damaged, you may be able to ride carefully back to your base using the other brake components for slowing or stopping. If you damage a throttle cable or other critical component, your ATV may be unsafe to ride. Carefully assess the damage and make any repairs that you can. But if there is any doubt, it’s best to be conservative and safe.

Technical Information

This section contains dimensions, capacities, and other technical data, plus information on government requirements and how to break-in your ATV.

.........................................................................Vehicle Identification . 180 .....................................................................................Specifications . 182 ...........................................................................Break-in Guidelines . 186 ................................................High Altitude Carburetor Adjustment . 187 ..................................................................Emission Control Systems . 188 ...............................................................................Oxygenated Fuels . 192

Serial Numbers The VIN and engine serial numbers and key number may be required when ordering replacement parts. You may record these numbers in the Quick Reference section at the rear of this manual. The VIN ( ) is stamped on the front of the frame.

1

FRONT

(1)

(1) VIN

The engine number ( ) is stamped on the right side of the crankcase.2

RIGHT SIDE

(2)

(2) engine number

#### Color Label & Code

The color label ( ) is attached to the frame under the seat. Remove the seat (page ) to check the label.

1 86

The color code is helpful when ordering replacement parts. You may record the color and code in the Quick Reference section at the rear of this manual.

UNDER SEAT

(1)

(1) color label

|Dimensions|Dimensions| |---|---|

|overall length|67.7 in (1,720 mm)| |overall width|43.5 in (1,105 mm)| |overall height|41.9 in (1,063 mm)| |wheelbase|45.1 in (1,145 mm)| |ground clearance|4.6 in (117 mm)|

|Fuel & Lubricants|Fuel & Lubricants| |---|---| |fuel recommendation|unleaded gasoline, pump octane number of 86 or higher| |fuel tank capacity|2.25 US gal (8.5 ) including reserve

| |fuel tank reserve|0.48 US gal (1.8 )

| |engine oil capacity|2.1 US qt (2.0 ) 1.69 US qt (1.60 )

after disassembly: after draining:| |engine oil recommendation|API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil (USA & Canada) or Honda 4-stroke oil (Canada only), or an equivalent motorcycle oil|

|Capacities|Capacities| |---|---| |passenger capacity|operator only| |maximum weight capacity|rider, all cargo and accessories

270 lbs (120 kg)|

|Engine Specifications|Engine Specifications| |---|---| |displacement|17.18 cu-in (281.7 cm )

| |bore & stroke|××2.91 2.58 in (74.0 65.5 mm)| |compression ratio|8.9 : 1| |spark plug (standard)|DR8ES-L (NGK) X24ESR-U (DENSO)

or| |spark plug (cold climate)|DR7ES (NGK) X22ESR-U (DENSO)

or| |spark plug (high speed riding)|DR8ES (NGK) X27ESR-U (DENSO)

or| |spark plug gap|−−0.024 0.028 in (0.60 0.70 mm)| |valve clearance (cold)|0.004 in (0.10 mm)| |idle speed|±1,400 100 rpm|

|Power Transmission|Power Transmission|Power Transmission| |---|---|---| |primary reduction|primary reduction|2.833| |final reduction|final reduction|2.923| |gear ratio|1st|3.692|

|gear ratio|2nd|2.529| |gear ratio|3rd|1.857| |gear ratio|4th|1.458| |gear ratio|5th|1.178| |gear ratio|reverse|5.415| |final drive|final drive|RK520 MOZ9

DID520V

chain

or|

|Chassis & Suspension|Chassis & Suspension| |---|---| |caster|7°| |trail|1.2 in (30 mm)| |tire size, front|×★★AT 22 7-10

OHTSU P/V 102| |tire size, rear|×★AT 22 10-9

OHTSU P/V 702| |tire pressure, front & rear (cold)|2.9psi(20kPa,0.20kgf/cm) 4.4psi(30kPa,0.30kgf/cm) Front: Rear:

| |maximum tire pressure, front & rear (cold)|3.3psi(23kPa,0.23kgf/cm)

4.8psi(33kPa,0.33kgf/cm)


Front: Rear:| |minimum tire pressure, front & rear (cold)|2.5psi(17kPa,0.17kgf/cm) 4.0psi(27kPa,0.27kgf/cm) Front: Rear:

|

|Electrical|Electrical|

|---|---| |battery|−12V 8Ah| |generator|0.24 kW/5,000 rpm|

|Lights|Lights| |---|---| |headlight|×12V 30/30W 2| |brake/tail light|LED| |neutral indicator|12V 3W| |reverse indicator|12V 3.4W|

|Fuse|Fuse| |---|---| |main|15A|

|Torque Specification|Torque Specification| |---|---|

|engine oil drain bolt|18 lbf·ft (24 N·m , 2.4 kgf·m)| |engine oil filter bolt|7 lbf·ft (10 N·m , 1.0 kgf·m)| |wheel nuts|47 lbf·ft (64 N·m , 6.5 kgf·m)|

Break-in Guidelines

Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles (25 km).

During this period, avoid full-throttle starts and rapid acceleration.

High Altitude Carburetor Adjustment

High altitude performance can be improved by specific modifications to the carburetor. If you always operate your engine at altitudes above 6,500 feet (2,000 meters), have your servicing dealer perform this carburetor modification. This engine, when operated at high altitude with the carburetor modifications for high altitude use, will meet each emission standard throughout its useful life.

Even with carburetor modification, engine horsepower will decrease about 3.5% for each 1,000-foot (300-meter) increase in altitude. The effect of altitude on horsepower will be greater than this if no carburetor modification is made.

When the carburetor has been modified for high altitude operation, the air-fuel mixture will be too lean for low altitude use. Operation at altitudes below 5,000 feet (1,500 meters) with a modified carburetor may cause the engine to overheat and result in serious engine damage. For use at low altitudes, have your servicing dealer return the carburetor to original factory specifications.

###### Exhaust Emission Requirements (USA only)

The U.S. Environmental Protection Agency (EPA) and the California Air Resources Board (CARB) require that your ATV comply with applicable exhaust emission standards during its useful life, when operated and maintained according to the instructions provided.

The Vehicle Emission Control Information Label ( ) is attached on the right side of the frame.

1

FRONT

(1)

(1) vehicle emission control infomation label

Source of Exhaust Emissions

The combustion process produces carbon monoxide (CO), oxides of nitrogen (NOx) and hydrocarbons (HC). Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic. Honda Motor Co., Ltd. utilizes various systems to reduce carbon monoxide, oxides of nitrogen and hydrocarbons.

Exhaust Emission Control System

The exhaust emission control system is composed of appropriate carburetor settings. No adjustments should be made except for an idle speed adjustment with the throttle stop screw or carburetor adjustment for high altitude operation. The exhaust emission control system is separate from the crankcase emission control system.

Crankcase Emission Control System

The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas is returned to the combustion chamber through the air cleaner and the carburetor.

Problems That May Affect ATV Exhaust Emissions

If you are aware of any of the following symptoms, have the vehicle inspected and repaired by your Honda ATV dealer.

Symptoms: Hard starting or stalling after starting Rough idle Misfiring or backfiring during acceleration After-burning (backfiring) Poor performance (driveability) and poor fuel economy

Federal regulations prohibit removing or disabling a device or element of design that may affect your engine’s emission performance unless your ATV will be used exclusively in competition. If you modify your engine for use in sanctioned competition events, you must deface or destroy the emission control information label.

Noise Emission Control System TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED: State laws prohibit, or Canadian provincial laws may prohibit the following acts or the causing thereof: ( ) The removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use; or ( ) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

1

2

AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE FOLLOWING ACTS:

Removal of, or puncturing the muffler, baffles, header pipes or any other component which conducts exhaust gases. Removal of, or puncturing of any part of the intake system. Lack of proper maintenance. Replacing any moving parts of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by the manufacturer.

Oxygenated Fuels

Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement. Before using an oxygenated fuel, try to confirm the fuel’s contents. Some states/provinces require this information to be posted on the pump.

The following are the EPA-approved percentages of oxygenates: ETHANOL (ethyl or grain alcohol) 10% by volume You may use gasoline containing up to 10% ethanol by volume. Gasoline containing ethanol may be marketed under the name ‘‘Gasohol’’. MTBE (Methyl Tertiary Butyl Ether) 15% by Volume You may use gasoline containing up to 15% MTBE by volume. METHANOL (methyl or wood alcohol) 5% by Volume You may use gasoline containing methanol containing up to 5% methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system. Gasoline containing more than 5% methanol by volume may cause starting and/or performance problems. It may also damage metal, rubber, and plastic parts of your fuel system.

Oxygenated Fuels

If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline.

Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty.

Oxygenated fuels can damage paint and plastic. Be careful not to spill fuel when filling the fuel tank. Wipe up any spills immediately.

Oxygenated fuels can damage paint and plastic. Damage caused by spilled fuel is not covered by warranty.

#### 194 Technical Information

Consumer Information

This section contains information on your warranty and how to get an official Honda service manual.

...........................................................................Authorized Manuals . 196 ............................................................................Warranty Coverage . 199 ................................................................................Warranty Service . 200 ..............................................................................Contacting Honda . 201 ............................................................................Your Honda Dealer . 202 .................................................The Honda Rider’s Club (USA only) . 203

Authorized Manuals

The Service Manual used by your authorized Honda dealer is available from Helm, Inc. (USA only, Canada: See your Honda dealer to order authorized manuals.)

Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems common to all Honda motorcycles, motor scooters and ATVs.

These Honda manuals are written for the professional technician, but most mechanically-capable owners should find them easy to use if they have the proper tools and observe proper safety standards. Special Honda tools are necessary for some procedures.

|Publication Item No.|Description|＊Price Each| |---|---|---| |61HM360|2007 TRX300EX Service Manual|$40.00| |61CM002|Common Service Manual|$48.00| |31HM3740|2007 TRX300EX Owner’s Manual|$16.00| |＊Prices are subject to change without notice and without incurring obligation.|＊Prices are subject to change without notice and without incurring obligation.|＊Prices are subject to change without notice and without incurring obligation.|

196

Consumer Information

Order On-Line: www.helminc.com Order Toll Free: 1-888-CYCLE93

(1-888-292-5393) Monday Friday 8:00 AM 6:00 PM EST

(NOTE: For Credit Card Orders Only)

−−

OR

By completing this form you can order the materials desired. You can pay by check or money order, or charge to your credit card. Mail to Helm, Inc. at the address shown on the back of this order form (USA only).

Canada: See your Honda dealer to order authorized manuals.

|Publication Item No.|Item Description|Qty.|＊Price Each|Total Price| |---|---|---|---|---| | | | | | | | | | | | | | | | | | | | | | | | | |＊

Orders are mailed within 10 days. Please allow adequate time for delivery.

Prices are subject to change without notice and without incurring obligation.|＊

Orders are mailed within 10 days. Please allow adequate time for delivery.

Prices are subject to change without notice and without incurring obligation.|Sub Total|Sub Total| |

|＊

Orders are mailed within 10 days. Please allow adequate time for delivery.

Prices are subject to change without notice and without incurring obligation.|＊

Orders are mailed within 10 days. Please allow adequate time for delivery.

Prices are subject to change without notice and without incurring obligation.|Purchaser’s Sales Tax Mich. Add 6 % Calif. Add 8.25 %|Purchaser’s Sales Tax Mich. Add 6 % Calif. Add 8.25 %| | |＊

Orders are mailed within 10 days. Please allow adequate time for delivery.

Prices are subject to change without notice and without incurring obligation.|＊

Orders are mailed within 10 days. Please allow adequate time for delivery.

Prices are subject to change without notice and without incurring obligation.|Handling Charge|Handling Charge|$5.00| |＊

Orders are mailed within 10 days. Please allow adequate time for delivery.

Prices are subject to change without notice and without incurring obligation.|＊

Orders are mailed within 10 days. Please allow adequate time for delivery.

Prices are subject to change without notice and without incurring obligation.|Grand Total|Grand Total| |

NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent.

I P

Customer Name

Attention

Street Address Apartment Number

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()

Daytime Telephone Number

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P A Y

M E
N T


Check or money order enclosed payable to Helm Inc. U. S. funds only. Do not send cash.

Check here if your billing address is different from the shipping address shown above.

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Customer Signature Date| |---|

These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery. On returns, a restocking fee may be applied against the original order.

#### HELM

P. O. BOX 07280, DETROIT, MICHIGAN 48207

198 Consumer Information

Warranty Coverage

Your new Honda is covered by these warranties:

TRX Limited Warranty Exhaust Emission Warranty (USA Only)

There are responsibilities, restrictions, and exclusions which apply to these warranties. Please read the Warranties Booklet given to you by your Honda dealer at the time of purchase. Be sure to keep your Honda owner’s card with your Warranties Booklet (USA only).

It is important to realize that your warranty applies to defects in material or workmanship of your Honda. Your warranty coverage does not apply to normal wear or deterioration associated with using the ATV.

Your warranty coverage will not be voided if you choose to perform your own maintenance. However, you should have the proper tools and service information and be mechanically qualified. Failures that occur due directly to improper maintenance are not covered.

Almost all of your warranty coverage can be extended through the Honda Protection Plan (USA only). For more information, see your Honda dealer.

Warranty Service

Please remember that recommended maintenance interval servicing is not included in your warranty coverage. Additionally, your warranty does not apply to the normal wear of items (such as brakes, tires, etc.).

If you believe you have a problem with your ATV, call the service department of your Honda dealer. Make an appointment for an inspection and diagnosis. Remember, as the owner of the ATV, you will be asked to authorize that inspection. Your dealer will give you the results of the inspection. If the problem is covered under warranty, your dealer will perform the warranty repairs for you.

If you have questions about warranty coverage or the nature of the repair, it is best to talk to the service manager of your Honda dealer.

Sometimes, in spite of the best intentions of all concerned, a misunderstanding may occur. If you aren’t satisfied with your dealer’s handling of the situation, we suggest you discuss your problem with the appropriate member of the dealership’s management team. If the problem has already been reviewed with the Service Manager, Parts Manager, Sales Manager, etc., contact the Owner of the dealership or their designated representative.

Contacting Honda

Your owner’s manual was written to cover most of the questions you might ask about your Honda. Any questions not answered in the owner’s manual can be answered by your Honda dealer. If your dealer doesn’t have the answer right away, they will get it for you.

If you have a difference of opinion with your dealer, please remember that each dealership is independently owned and operated. That’s why it’s important to work to resolve any differences at the dealership level.

If you wish to comment on your experiences with your Honda or with your dealer, please send your comments to the following address (USA only): Motorcycle Division, American Honda Motor Co., Inc., P.O. Box 2220, Torrance, CA 90509-2220, mailstop: 100-4C-7B, telephone: (866) 7841870.

Canada: Refer to the Warranties Booklet that was supplied with your vehicle.

Please include the following information in your letter: name, address, and telephone number product model, year, and VIN date of purchase dealer name and address

We will likely ask your Honda dealer to respond, or possibly acknowledge your comments directly.

Your Honda Dealer

Once you purchase your new Honda, get familiar with the organization of your Honda dealer so you can utilize the full range of services available.

The service department is there to perform regular maintenance and unexpected repairs. It has the latest available service information from Honda. The service department will also handle warranty inspections and repairs.

The parts department offers Genuine Honda parts, Pro Honda products, Hondaline accessories (USA only), and Honda accessories and products (Canada only). The same quality that went into your Honda can be found in Genuine Honda replacement parts. You’ll also find comparable quality in the accessories and products available from the parts department.

The sales department offers the Honda Protection Plan to extend almost all of your warranty coverage (USA only). Your Honda dealer can inform you about competition and other riding events in your area. You’ll also find that your dealer is a source of information about American Honda’s Rider Education Centers and the Honda Rider’s Club of America (USA only).

We’re sure you’ll be as pleased with the service your Honda dealer continues to provide after the sale as you are with the quality and dependability of your Honda.

The Honda Rider’s Club (USA only)

One of the best ways to get the most enjoyment from owning and riding your Honda is through the Honda Rider’s Club of America. Your purchase of a new motorcycle, scooter, ATV or PWC from a participating U.S. Honda dealer entitles you to a complimentary oneyear membership in the Club. There are hundreds of HRCA Chaptersponsoring dealers across the USA with events and activities almost every weekend. Membership benefits include:

24-hour, toll-free roadside assistance for your new Honda (includes roadside assistance for your transport vehicle [up to one ton] as long as your Honda is aboard or in tow).

For street-legal motorcycles and scooters only.

An exclusive HRCA website complete with access to the official Honda Common Service Manual, contests, insider information and more. Reimbursement (up to $75) for successful completion of a Motorcycle Safety Foundation training course. Separate, complimentary training from the Specialty Vehicle Institute of America for purchasers of new ATVs. One full year of magazine (six issues). Discounts from HRCA partners for experienced rider courses. Discounted vehicle insurance from the HRCA’s insurance partner. Racing contingency programs and assistance at selected dual-sport, off-road and motocross events for off-road motorcycles and selected ATVs.

Honda Red Rider

If you purchased an off-road motorcycle, ATV or PWC, your benefits do not include roadside assistance or trip interruption protection.

Contact your Honda dealer for more information or call: 1-800-8474722 or log on to www.hrca.honda.com.

The following presents the contents of each section of your owner’s manual.

......................................................................................ATV SAFETY . 1

................................................................Important Safety Information . 2 ..........................................................................................Safety Labels . 5

...........................................................INDICATORS & CONTROLS . 9

.........................................................Operation Component Locations . 11 ..............................................................................................Indicators . 14

........................................................Reverse and Neutral Indicators . 14

.............................................................................Controls & Features . 15 ........................................................................................Fuel Valve . 15 .....................................................................................Choke Lever . 16 .................................................................................Ignition Switch . 17 ......................................................................................Start Button . 18 ..........................................................................Engine Stop Switch . 18 ..............................................................................Headlight Switch . 19 ................................................................Headlight Dimmer Switch . 19 ..................................................................................Throttle Lever . 20 ..................................................Clutch Lever/Parking Brake Lever . 20 ........................................................................Reverse Assist Lever . 21 ............................................................................Front Brake Lever . 22 ..............................................................................Rear Brake Pedal . 22 ....................................................................................Parking Brake .23 .............................................................................Flag Pole Bracket . 24

.............................................................................BEFORE RIDING . 25

.....................................................................AreYouReadytoRide? .26

............................................................................Protective Apparel . 26 ..................................................................................Rider Training . 28 ......................................................................Age Recommendation . 29 ..................................................................................No Passengers . 29 ........................................................................No Alcohol or Drugs . 30

..............................................................IsYourATVReadytoRide? .31

...........................................................................Pre-ride Inspection . 31

....................................................................Load Limits & Guidelines . 34 ............................................................................................Loading . 34 ......................................................................................Load Limits . 35 ..........................................................................Loading Guidelines . 36

...............................................................Accessories & Modifications . 37 .......................................................................................Accessories . 37 ...................................................................................Modifications . 38

Table of Contents

#### 205

....................................................BASIC OPERATION & RIDING . 39 .......................................................................Safe Riding Precautions . 41

..........................................................................Off-Road Use Only . 41 ....................................................Keep Hands and Feet on Controls . 42 ...................................................................................Control Speed . 43 ........................................Use care on Unfamiliar or Rough Terrain . 44 .....................................................................Do Not Perform Stunts . 45

...........................................................Starting & Stopping the Engine . 46 .......................................................................................Preparation . 47 ............................................................................Starting Procedure . 48 ................................................................................Flooded Engine . 51 ...................................................................How to Stop the Engine . 51

......................................................................................Shifting Gears . 52 .................................................................................Riding in Reverse . 54 .................................................................................................Braking . 56 ................................................................................Riding Your ATV . 58

...................................................................................Making Turns . 58 ..........................................................................Skidding or Sliding . 60 ................................................................................Riding Up Hills . 61 ...........................................................................Riding Down Hills . 65 ............................................Crossing or Turning on Hills or Slopes . 66 .....................................................................Riding Over Obstacles . 68 .....................................................................Riding Through Water . 69

.................................................................................................Parking . 70

###### ...........................................................SERVICING YOUR HONDA . 71

Before You Service Your Honda

..........................................................The Importance of Maintenance . 73 ..............................................................................Maintenance Safety . 74

...........................................................Important Safety Precautions . 75 .........................................................................Maintenance Schedule . 76 .............................................................................Maintenance Record . 80

Service Preparations

.....................................................Maintenance Component Locations . 81 ................................................................................................Tool Kit . 84 ......................................................................Owner’s Manual Storage . 85 .......................................................................................Seat Removal . 86

Service Procedures

Fluids & Filters

......................................................................................................Fuel . 87 ...............................................................................Engine oil & Filter . 92 ...........................................................................................Air Cleaner . 99

Engine

...............................................................................................Throttle . 103 ....................................................................................Clutch System . 105 .........................................................................Reverse Lock System . 109 ..............................................................................Engine Idle Speed . 110 ..........................................................................................Spark Plug . 111 .................................................................................................Valves . 114 ....................................................................................Spark Arrester . 115

(cont’d)

207Table of Contents

Chassis

.........................................................................................Suspension . 116 .................................................................................................Brakes . 119 ...................................................................................................Tires . 128 ...............................................................Engine Guard & Skid Plates . 135 ........................................................................................Drive Chain . 136

Electrical

................................................................................................Battery . 143 ................................................................................Appearance Care . 148

...................................................................................................TIPS . 153

...........................................................................Preparing for a Ride . 154 ...................................................What to Take to the Riding Area . 154 ..............................................................What to Take on the Trail . 155

..................................................................Transporting Your Honda . 156 ...........................................................................Storing Your Honda . 158

..................................................................Preparation for Storage . 159 ...................................................................Removal from Storage . 161

.....................................................................You & the Environment . 162

...................................TAKING CARE OF THE UNEXPECTED . 163

.............................................................................General Guidelines . 164 ..................................................If Your Engine Quits or Won’t Start . 166 .....................................................................If You Have a Flat Tire . 169 ..................................................................................If a Fuse Blows . 172 ........................................................................................If You Crash .174 .......................................................................If You Lose Your Key . 175 ..........................................................If the Battery Is Low (or Dead) . 176 ..........................................................................If a Component Fails . 177

.....................................................TECHNICAL INFORMATION . 179

.........................................................................Vehicle Identification . 180 .....................................................................................Specifications . 182 ...........................................................................Break-in Guidelines . 186 ................................................High Altitude Carburetor Adjustment . 187 ..................................................................Emission Control Systems . 188 ...............................................................................Oxygenated Fuels . 192

......................................................CONSUMER INFORMATION . 195

...........................................................................Authorized Manuals . 196 ............................................................................Warranty Coverage . 199 ................................................................................Warranty Service . 200 ..............................................................................Contacting Honda . 201 ............................................................................Your Honda Dealer . 202 .................................................The Honda Rider’s Club (USA only) . 203

.................................................................TABLE OF CONTENTS . 204 ...............................................................................................INDEX . 210 QUICK REFERENCE

Table of Contents

#### 209

|A| |---|

............................................................................................accessories . 37 ............................................................................age recommendation . 29 air cleaner,

................................................................................................filter . 100 ..........................................................................housing drain tube . 102

air pressure,

................................................................................................gauge . 84 ..................................................................................................tire . 130

.......................................................................................altitude, high . 187 ..............................................................American Honda, contacting . 195 ................................................................................apparel, protective . 26 ..................................................................................appearance care . 148 .............................................................................authorized manuals . 196

|B| |---|

................................................................................................Battery . 143 Brakes,

................................................................................................fluid . 119 ...............................................................................front brake lever . 22 ...............................................................................brake pad wear . 123 ...........................................................................................parking . 126 ................................................................................rear brake pedal . 22

.................................................................................................braking . 56 .............................................................................break-in guidelines . 186

|C| |---|

........................................................................................capacity, fuel . 88 ...........................................................carburetor, altitude adjustment . 187 .................................................................................care, appearance . 148 .........................................................................................chain, drive . 136 ..........................................................................................choke, lever . 16 ...................................................................cleaning, appearance care . 148 ........................................................................................climbing hills . 61 ......................................................................................clutch system . 105 ...........................................................................................color label . 181 compartment,

................................................................................owner’s manual . 85 ..............................................................................................tool kit . 84

..................................................................................component fails . 177 ........................................................................consumer information . 195 ........................................................................................crash, if you . 174 .....................................................crossing or turning on hills or slops . 66 .................................................................................customer service . 201

|D| |---|

.....................................................................dimmer switch, headlight . 19 .................................................................................................dipstick . 95 ..........................................................................................drive chain . 136

|E| |---|

.....................................................................emission control system . 188 engine

.............................................................................................flooded . 51 ..............................................................................................guard . 135 ........................................................................................idle speed . 110 ...........................................................................................number . 180 .....................................................................................................oil . 92 .............................................................................................pinging . 87 ..............................................................................................starting . 46 ........................................................................................stop switch . 18 ............................................................................................stopping . 51 ......................................................................................won’t start . 166

.......................................................................................environment . 162 exhaust system

..........................................................................................cleaning . 115 ...........................................................................................purging . 115

|F| |---|

...................................................................................flag pole bracket . 24 ................................................................................................flat tire . 169 ......................................................................................flooded engine . 51 fuel,

.............................................................................................fill cap . 88 .............................................high altitude fuel mixture adjustment . 187 .....................................................................................oxygenated . 192 ...............................................................................recommendation . 87 ...........................................................................................refueling . 88 ...........................................................................reserve fuel supply . 15 ....................................................................................tank capacity . 88 .................................................................................................valve . 15

.....................................................................................................fuse . 172

|G| |---|

...................................................................................gap, spark plug . 112 ...............................................................................................gasohol . 192 ................................................................................................gasoline . 87 .........................................................................................gear shifting . 52

|H| |---|

......................................................................headlight dimmer switch . 19 ...................................................................................headlight switch . 19 ....................................................high altitude carburetor adjustment . 187 hills,

.............................................................crossing or turning on slops . 67 ..............................................................................riding down hills . 65 ...................................................................................riding up hills . 61 ...............................................................................stopping on hills . 63

Honda,

.......................................................................................contacting . 201 ...................................................................................Rider’s Club . 203 ..............................................................................................dealer . 202

........................................................................Honda service manual . 198

|I| |---|

.........................................................................identification, vehicle . 180 ...............................................................................idle speed, engine . 110 ......................................................................................ignition switch . 17 indicators,

...............................................................................neutral indicator . 14 ...............................................................................reverse indicator . 14

...............................................................................inspection, pre-ride . 31

|K| |---|

key,

..................................................................................................lost . 175 ...........................................................................................number . 175

.................................................................................................kit, tool . 84

|L| |---|

...........................................................................................labels, safety . 5 .........................................................................................limit, weight . 35 .............................................................................................load limits . 35 ................................................................................loading guidelines . 36 lubrication,

..........................................................................................engine oil . 92 ......................................................................................drive chain . 141

|M| |---|

maintenance,

.........................................................................component locations . 81 ........................................................................................importance . 73 .......................................................................................precautions . 75 ...............................................................................................record . 80 ................................................................................................safety . 74 ............................................................................................schedule . 76

...................................................................................manual, service . 198 .........................................................................maximum weight limit . 34 ........................................................................................modifications . 38

|N| |---|

...................................................................................neutral indicator . 14 ..........................................................noise emission control systems . 191 ...................................................................................numbers, serial . 180

|O| |---|

...........................................................................obstacles, riding over . 68 .............................................................................................oil, engine . 92 .................................................................................operating controls . 15 .............................................................operation component locations . 11 ........................................................................owner’s manual storage . 85 ................................................................................oxygenated fuels . 192

|P| |---|

.................................................................................................parking . 70 ......................................................................passenger, no carrying . 2, 27 ...........................................................................pavement, no riding on . 3 .....................................................................................pinging, engine . 88 ..........................................................................................plug, spark . 111 ................................................................................pre-ride inspection . 31 .........................................................................problems, unexpected . 163 .................................................................................protective apparel . 26

|R| |---|

removal,

...................................................................................................seat . 86 reverse,

......................................................................................assist cable . 109 ........................................................................................assist lever . 21 .............................................................................gear, shifting into . 52 ...........................................................................................indicator . 14 ............................................................................................riding in . 54

.........................................................................................rider training . 28 ...........................................................................Rider’s Club, Honda . 203

riding,

................................................................................basic operations . 39 .............................................................................................clothing . 26 .......................................................................................precautions . 41 ....................................................................................preparing for . 31 ...................................................................................over obstacles . 68 ..................................................................................................safety . 2 .............................................................................safety precautions . 41 ...................................................................................through water . 68

|S| |---|

safety,

.......................................................................important precautions . 75 ..................................................................................................labels . 5 .............................................................................riding precautions . 41

..........................................................................schedule, maintenance . 76 .........................................................................................seat removal . 86 ....................................................................................serial numbers . 180 service,

.........................................................................................customer . 201 ..........................................................................................manuals . 198 .........................................................................................warranty . 199

(cont’d)

........................................................................................shifting gears . 52 ...........................................................................................skid plates . 135 ................................................................................skidding or sliding . 60 ......................................................................................spark arrester . 115 ..........................................................................................spark knock . 87 ...........................................................................................spark plug . 111 ......................................................................................specifications . 182 ....................................................................................stalling on a hill . 63 ............................................................................................start button . 18 starting,

...............................................................................................engine . 46 ...............................................................................troubleshooting . 166

...............................................................................stop switch, engine . 18 ....................................................................................stopping engine . 51 storage,

...............................................................................................ATV . 161 ................................................................................owner’s manual . 85

suspension,

......................................................................................adjustment . 116 ...............................................................................spring pre-load . 117

switch,

.......................................................................................brakelight . 125 ...........................................................................................headlight . 19 .............................................................................headlight dimmer . 19 .............................................................................................ignition . 17

|T| |---|

throttle,

..........................................................................................lever . 20, 103 tires,

.....................................................................................air pressure . 130 ..................................................................................................flat . 169 .........................................................................................replacing . 134 .........................................................................................repairing . 133 ..................................................................................specifications . 134 ............................................................................thread conditions . 132

..................................................................................................tool kit . 84 ........................................................................................training, rider . 28 .......................................................................transporting your ATV . 156 ............................................................................trouble, unexpected . 163 .....................................................................troubleshooting, starting . 166 turning,

.................................................................................on level ground . 58 ...............................................................................on hills or slopes . 67

|V| |---|

.............................................................................................valve, fuel . 15 ...................................................................................valve clearance . 114 .........................................................vehicle identification no. (VIN) . 180

|W| |---|

........................................................................................warning labels . 5 warranty,

.........................................................................................coverage . 199 .........................................................................................extended . 199 ............................................................................................service . 200

.............................................................................washing your ATV . 149 water,

...................................................................................riding through . 69 ..........................................................................................weight limit . 35 ....................................................................................wheel removal . 170

#### 223Memo

#### 224 Memo

The following is a brief, but important collection of information you need to know about your Honda. You’ll also find space to record important notes.

How To Avoid Costly Repairs

The engine of your Honda can be the most expensive component to repair. Proper maintenance, especially the use of the recommended fluids and filters, prevents premature wear and damage.

Frequent causes of costly repairs are: Engine oil: insufficient quantity, improper oil. Air cleaner: dirty, leaking because of improper installation (poor seal).

Record important information on the following page:

|Engine No.| | |---|---| |VIN| | |Ignition Key No.| | |Color Label| | |Owner’s Name| | |Address| | |City/State| | |Phone| | |Dealer’s Name| | |Address| | |City/State| | |Phone| | |Service Mgr.| |

|Scheduled Maintenance|Initial: 100 miles (150 km) Regular: every 600 miles (1,000 km)| |---|---| |Pre-ride Inspection|Check the following items each time before you ride (page ): engine oil, fuel, tires, drive chain, nuts & bolts, underbody & exhaust system, air cleaner housing drain tube, leaks, loose parts, cables, throttle, brakes, clutch lever, reverse assist lever, indicators, lights, switches, steering.

31| |Fuel/Capacity|0.48 US gal (1.8 )

2.25 US gal (8.5 )

unleaded gasoline, pump octane number 86 or higher

reserve:| |Engine Oil|API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil or equivalent| |Maximum Weight Capacity|270 lbs (120 kg) rider, all cargo and accessories|

|Tires|×★★ ×★

AT 22 7-10 AT 22 10-9

OHTSU P/V 102 OHTSU P/V 702

Front: Rear:| |---|---| |Tire Pressure (cold)|2.5psi(17kPa,0.17kgf/cm)

4.0psi(27kPa,0.27kgf/cm)

3.3psi(23kPa,0.23kgf/cm)

4.8psi(33kPa,0.33kgf/cm)


2.9psi(20kPa,0.20kgf/cm) 4.4psi(30kPa,0.30kgf/cm)Front: Rear: maximum tire pressure:

minimum tire pressure:

Front: Rear:

Front: Rear:| |Spark Plugs|X27ESR-U (DENSO)

DR8ES (NGK)

DR7ES (NGK)

X24ESR-U (DENSO)

DR8ES-L (NGK)


X22ESR-U (DENSO)

or

or

or

high speed riding:

standard:

cold climate:| |Fuse|15Amain:|