Weider Pro 9635

######## Model No. WESY9635C.3 Serial No.

USER’S MANUAL

Write the serial number in the space above for reference.

Serial Number Decal (under seat)

QUESTIONS?

As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or if there are missing parts, please call:

1-888-936-4266

Mon.–Fri. 8:00 until 17:00 EST (excluding holidays).

##### Visit our website at

www.proform.com

##### Visit our website at

www.healthrider.com

CAUTION

Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference.

| | |---|

|www.weiderfitness.com

Visit our website at| |---|

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TABLE OF CONTENTS

WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 HOW TO USE THE WEIGHT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached to the center of this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before beginning assembly.

WARNING DECAL PLACEMENT

The decals shown here have been placed on the weight system. If a decal is missing or illegible, please call the toll-free telephone number on the front cover of this manual and order a free replacement decal. Apply the decal in the location shown.

WEIDER is a registered trademark of ICON IP, Inc.

IMPORTANT PRECAUTIONS

WARNING: Toreduce the risk of serious injury, read the following important precautions

before using the weight system.

WARNING:Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.

BEFORE YOU BEGIN

######### Thank you for selecting the versatile WEIDER

PRO 9635 weight system. The weight system offers a selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the weight system will help you to achieve the specific results you want.

®

For your benefit, read this manual carefully before using the weight system. If you have questions after

reading this manual, see the front cover of this manual. To help us assist you, please note the product model number and serial number before calling. The model number is WESY9635C.3. The serial number can be found on a decal attached to the weight system (see the front cover of this manual).

Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.

|Foot Plate

Low Pulley Station

High Pulley Station

Lat Bar

Leg Lever

Butterfly Arms

Military Press Arm

Press Arm

Weight Stacks

Backrests

VKR Arms

Leg Press Plate

|ASSEMBLED DIMENSIONS: Height: 193 cm / 76 in. Width: 226 cm / 89 in. Depth: 163 cm / 64 in.| |---| | |---|

ASSEMBLY

|Before beginning assembly, carefully read the following information and instructions:

• Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough clearance to walk around the weight system as you assemble it.
• Place all parts in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.
• Tighten all parts as you assemble them, unless instructed to do otherwise.


• As you assemble the weight system, make sure all parts are oriented as shown in the drawings.
• Assembly requires two people.
• For help identifying small parts, use the PART IDENTIFICATION CHART. The included grease, and the following tools (not included) may be required for assembly:
• Two adjustable wrenches
• One rubber mallet
• One standard screwdriver
• One Phillips screwdriver
• Clear tape or masking tape, and soapy water.


Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.

Make Things Easier for Yourself

Everything in this manual is designed to ensure that the weight system can be assembled successfully by almost anyone. However, the weight system has many parts and the assembly process will take time. By setting aside plenty of time, assembly will go smoothly.| |---|

FRAME ASSEMBLY

Locate and open the parts packet labeled “FRAME ASSEMBLY.”

Insert six M8 x 62mm Carriage Bolts (1) up through the Stabilizer (5). Insert two M8 x 62mm Carriage Bolts up through the Base

(4). Attach the Base (4) to the Stabilizer (5) with two M8 x 67mm Bolts (11), two M8 Washers

(8), and two M8 Nylon Locknuts (3). Do not tighten the Locknuts yet.

|1

8

8

11

1

4

3

3

1

5

1| |---|

FRAME ASSEMBLY

Attach the Rubber Bumper (91) to the Leg Press Upright (56) with the M4 x 13mm Selftapping Screw (87) and an M4 Washer (76).

|2

1

1

56

74

3 3

3

3

5

High Sides of Brackets

87

91

76

| |---| |3

42

4

1

3|

(74) and the Leg Press Upright (56) with two M8 x 67mm Bolts (11) and two M8 Nylon Locknuts (3).

Attach the Top Frame (55) to the Front Upright (42) with two M8 x 67mm Bolts (11), two M8 Washers (8), and two M8 Nylon Locknuts (3).

Attach the other end of the Rear Seat Frame

(100) to the Leg Press Upright (56) with two M8 x 67mm Bolts (11), two M8 Washers (8), and two M8 Nylon Locknuts (3).

Attach the Handle (82) to the Rear Seat Frame (100) with two M8 x 62mm Carriage Bolts (1) and two M8 Nylon Locknuts (3).

Tighten all M8 Nylon Locknuts (3) used in steps 1–5.

3

3

8

11

11

11

56 42

74

FRAME ASSEMBLY

100

11

3

56 8

3 3

82

5

1

6 Pin Grooves

| | |---| | | | | | | | | | | | | | |

(5). Stack eight Weights (25) onto each set of Weight Bumpers (19). Make sure that the pin grooves are all on the same side of each stack of Weights.

25

25

5

| | |---| | | | | | | | | | | | | | |

Pin Grooves

19

Bracket

Be careful not to tip either stack of Weights (25) until step 8 is complete.

19

Bracket

4

FRAME ASSEMBLY

Lubricate the inside of the holes in a Top Weight (65). Set the Top Weight onto the front stack of Weights (25). Insert both Long Weight Guides (62) into the stack of Weights. Make sure that the holes in the Weight Guides are at the top, as shown.

######## (25). Make sure that the pin on the Weight Tube is sitting in the pin groove in the top Weight.

Lubricate the inside of the holes in the other Top Weight (65). Set the Top Weight onto the rear stack of Weights (25). Insert both Short Weight Guides (73) into the stack of Weights. Make sure that the holes in the Weight Guides are at the top, as shown.

Lubricate

62

65

Pin 63

64

Pin Groove

Holes

Lubricate

73

65 Pin

Pin Groove

25

25

| | |---| | | | | | | | | | | | | | |

FRAME ASSEMBLYARMASSEMBLY

(61), and an M8 Nylon Locknut (3). Attach the upper ends of the Long Weight Guides (62) to the Top Frame (55) with an M8 x 150mm Bolt (60), two 13mm x 19mm Spacers

(61), and an M8 Nylon Locknut (3).

Lubricate an M10 x 83mm Bolt (67). Attach the Leg Press Arm (96) to the Stabilizer (5) with the Bolt and an M10 Nylon Locknut (21). Do not overtighten the Locknut; the Leg Press Arm must be able to pivot freely.

Align the welded tubes on the Leg Press Plate

61 613

3 60

55

73

60

73

62

95

Welded Tube

97

96

21

67—Lubricate

5

11

(17). Slide the Press Frame into place onto the Base (4). Note: This will be a tight fit. The Plastic Bushings should fit on each end of the indicated tube in the Base. Make sure that the holes are on the side shown.

Holes must be on this side 59

17

Lubricate the M10 x 196mm Bolt (59). Attach the Press Frame (17) to the Base (4) with the Bolt and an M10 Nylon Locknut (21).

Lubricate

Welded Spacers21 4

90

Tube

ARMASSEMBLY

(22) and two M8 Nylon Locknuts (3).

Assemble the other Press Arm (46) in the same manner.

(47). Note the position of the welded bracket on each Arm. Arm identification is very important for step 14.

Attach a “V”-pulley (50) and a Long Cable Trap (31) to the Right Arm (48) with an M10 x 57mm Bolt (86) and an M10 Nylon Locknut

(21). Do not tighten the Locknut yet.

Attach a “V”-pulley (50) and a Long Cable Trap (31) to the Left Arm (47) in the same manner.

46

22

46

| | |---| | | | | | | | | | | | | | |

3

17

31

50

50

Welded Brackets

47

21

48

14

55 Bracket

Slide the Right Arm (48) onto the right axle. Note: Be careful not to confuse the Right Arm with the Left Arm (47); refer to step 13 to identify the Right Arm. Make sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame

47

Lubricate Axle

(55).

Tap two 25mm Retainers (69) and a 25mm Round Cover Cap (70) onto the axle. Make sure that the teeth on the Retainers bend toward the Round Cover Cap, as shown in the inset drawing.

48

45

Attach the Left Arm (47) in the same way.

Wet the lower end of the Right and Left Arms (47, 48) with soapy water. Slide a 254mm Pad

(45) onto the lower end of each Arm.

Axle

45

ARMASSEMBLYCABLE ASSEMBLY

Attach the Pivot Arm (101) to the VKR Upright

(74) with an M10 x 83mm Bolt (67) and an M10 Nylon Locknut (21).

During steps 16 through 35, refer to the CABLE DIAGRAMS on pages 26–27 of this manual to verify proper cable routing. Before beginning this section, fully unwind the four Cables. Identify the four Cables by comparing the lengths and ends of the Cables. The approximate length of each Cable is listed after the key number in the drawing.

IMPORTANT: While assembling the cables, do not overtighten the bolts and nuts attaching the pulleys. The pulleys must be able to turn freely.

(21). Make sure that the end of the Cable with the ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the hook.

84

84

101

101

21

67 5674

33

33

3

| | |---| | | | | | | | |

| | | | | |

| | | |---|---| | | | | | |

23—79 in. (2 m)

| | | |---|---| | | | | | |

58—147 in.

72—194 in.

| | | | | |---|---|---|---| | | | | |

99—63 in. (1.6 m)

17

5521 58

15

88

Ball

Hook

CABLE ASSEMBLY

(50). Attach the “V”-pulley and a Long Cable Trap (31) to the indicated bracket on the Front Upright (42) with an M10 x 57mm Bolt (86) and an M10 Nylon Locknut (21). Make sure that the Long Cable Trap is positioned to hold the Cable in place.

######## See the inset drawing. Route the High Cable

(58) over the 90mm Pulley (15) attached to the Pulley Bracket (20). Tighten the M10 x 47mm Bolt (not shown) and an M10 Nylon Locknut (21). Make sure that the Cable is in the groove of the Pulley and that the Cable Trap (66) is turned to hold the Cable in place.

86

31

31

50

50

21

58

58

Bracket

42

47

31

86

50

58

48

21

| | |---| | | | | | | | | | |

68

55

66 21

20

15

3

58

CABLE ASSEMBLY

(58) under a 90mm Pulley (15). Attach the Pulley and a Cable Trap (66) to the upper hole in a Long “U”-bracket (57) with an M10 x 47mm Bolt (12) and an M10 Nylon Locknut

(21). Make sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly.

(15). Attach the Pulley to the bracket on the Top Frame (55) with an M10 x 47mm Bolt (12) and an M10 Nylon Locknut (21). Make sure that the Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly.

(106). Attach the Pulley and the 16mm x 14mm Spacer (7) to the lower hole in the Press Frame (17) with an M10 x 92mm Bolt (88), an M10 Washer (9), and an M10 Nylon Locknut

(21). Make sure that the parts are assembled in the order shown, that the end of the Cable with the ball is on the indicated side of the Press Frame, and that the Cable is between the Pulley and the crossbar on the Press Frame.

58

|15

66

21

1257

58| |---|

15

Bracket

55 21

12

15

58

57

| | |---| | | | | | | | | | |

9

88

17

| | |---| | | | | | | | | | | | |

| |

106

7

23

| | |---| | | | | | | | | | | | | | |

21

BallCrossbar

CABLE ASSEMBLY

(21). Make sure that the Cable Trap is turned to hold the Cable in the groove of the Pulley.

(66) is turned to hold the Cable in place

42

66

21 15

23

9

88

23

17

15

9

21

27

23 15 66

42

21

| | |---| | | | | | | | | | | | | | |

9

88

CABLE ASSEMBLY

Attach the Small “U”-bracket (71) to the indicated Weight Tube (63) with an M8 x 45mm Bolt (24) and an M8 Nylon Locknut (3).

Attach the Small “U”-bracket (71) to the indicated Weight Tube (63) with an M8 x 45mm Bolt (24) and an M8 Nylon Locknut (3).

8

58

24

63

71

8

3

3

57

3

23

5723

| | |---| | | | | | | | | | | | | | |

3

58

71

8 3

30

72

3

71

24 63

8 3

72

71

8 3

55

(12) and an M10 Nylon Locknut (21). See the inset drawing. Wrap the Military Press Cable (72) under a 90mm Pulley (15). Attach the Pulley and a Cable Trap (66) to the bracket on the Stabilizer (5) with an M10 x 47mm Bolt (12) and an M10 Nylon Locknut

15

21

12 72

######## (21). Make sure that the Cable Trap is turned to hold the Cable in place.

72

21

Bracket

66

15

12

CABLE ASSEMBLY

5

88

66

15

9

101

72 21

CABLE ASSEMBLY

See inset drawing B. Slide an M10 Washer (9) onto an M8 x 74mm Shoulder Bolt (103). Insert the Bolt through the Pivot Arm (101) from the indicated side. Slide a 13mm x 6mm Spacer (104) and the end of the Military Press Cable (72) onto the end of the Bolt. Thread an M8 Nylon Locknut (3) onto the Bolt. Make sure that the end of the Cable can pivot easily.

Wrap the Leg Press Cable (99) under a 90mm Pulley (15). Attach the Pulley to the Leg Press Upright (56) with the M10 x 90mm Bolt (16), an M10 Washer (9), and an M10 Nylon Locknut (21). The ball on the Cable must be on the indicated side of the Pulley. Make sure that the Cable and Pulley move smoothly and that the Cable is between the Pulley and the welded rod.

15

72

21

66

57

12

103

101 9

57

15

72

104

3

72

3

57

8

56

16

Ball

15

9

99

21

Welded Rod

3

57

99

CABLE ASSEMBLYSEATASSEMBLY

(105) and an M10 Nylon Locknut (21). Wrap the Leg Press Cable (99) around a 90mm Pulley (15). Attach the Pulley to the Press Bracket (94) with the M10 x 47mm Bolt

(12) and an M10 Nylon Locknut (21). Slide an M10 Washer (9) onto an M8 x 74mm Shoulder Bolt (103). Insert the Bolt through the Rear Seat Frame (100) from the indicated side. Slide a 13mm x 6mm Spacer (104) and the end of the Leg Press Cable (99) onto the end of the Bolt. Thread an M8 Nylon Locknut (3) onto the Bolt. Make sure that the end of the Cable can pivot easily.

Insert an M6 x 63mm Carriage Bolt (92) through the center hole in a Seat Plate (37). Attach the Seat Plate to the Rear Backrest

(85) with two M6 x 16mm Screws (18). Insert the M6 x 63mm Carriage Bolt (92) through the indicated hole in the Leg Press Upright (56). Tighten an M6 Nylon Locknut (2) with an M6 Washer (10) onto the Carriage Bolt. Attach the top of the Rear Backrest (85) to the Leg Press Upright with an M6 x 63mm Screw (43) and an M6 Washer (10).

(10) and an M6 x 63mm Screw (43).

96

12

21 99

103

94

9

105

15

21

3

100

104

85 56

9218

37

10

43

2

37

13

18

100 43

10

SEATASSEMBLY

Insert the M6 x 50mm Carriage Bolt (38) through the indicated hole in the Front Seat Frame (36). Tighten an M6 Nylon Locknut (2) with an M6 Washer (10) onto the Carriage Bolt.

Attach the other end of the Seat (13) to the Front Seat Frame (36) with an M6 Washer

(10) and an M6 x 50mm Screw (81).

Insert the Eyebolt (35) into the Leg Lever (29) from the direction shown. Tighten an M10 Nylon Locknut (21) with an M10 Washer (9) onto the Eyebolt.

41

Thick End

42

10

43

13

38

37

18

36 1081

2

36

3

33

29

9

35

21

41

42

40

14

36

| | |---| | | | | | | | | | |

Pin

SEATASSEMBLYVKR ASSEMBLY

Insert the other Pad Tube (28) into the Leg Lever (29). Slide a Foam Pad (30) onto each end of the Pad Tube.

Attach the Left VKR Arm (79) and the Right VKR Arm (80) to the VKR Upright (74) with two M8 x 70mm Bolts (75) and two M8 Nylon Locknuts (3).

| | |---| | | | | | | | | | | | | | |

Attach a VKR Armrest (78) to the Right VKR Arm (80) with two M6 x 50mm Screws (81) and two M6 Washers (10).

Attach a VKR Armrest (78) to the Left VKR Arm (79) in the same manner.

79

75

74

3

30

28 36 29

30

78

43 10

74

10

80

79

78

77

Before using the weight system, pull each cable a few times to be sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If the cables are not properly installed, they may be damaged when heavy weight is used. See the CABLE DIAGRAMS on page 26 and 27 of this manual for proper cable routing. If there is any slack in the cables, you will need to remove it by tightening the cables. See TROUBLESHOOTING AND MAINTENANCE on page 25.

HOW TO USE THE WEIGHT SYSTEM

The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise poster accompanying this manual to see how the weight system should be set up for each exercise. IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct starting position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is performed, the effectiveness of the exercise will be reduced.

######## CHANGING THE WEIGHT SETTING

The weight system features two weight stacks. The front weight stack is connected to the upper and lower pulleys, the press arm, and the butterfly arms. The rear weight stack is connected to the military press arm and leg press.

To change the weight setting of either weight stack, insert a Weight Pin (26) under the desired Weight

(25). Insert the Weight Pin until the bent end of the Weight Pin is touching the Weights, and turn the bent end downward. The weight setting of either weight stack can be changed from 6.5 lbs. (2.9 kg) to 106.5 lbs. (48.3 kg), in increments of 12.5 lbs. (5.7 kg). Note: Due to the cables and pulleys, the amount of resistance at each exercise station may vary from the weight setting. Use the WEIGHT RESISTANCE CHART on page 24 to find the approximate amount of resistance at each weight station.

Note: 1 kg = 2.2 lbs. ATTACHING THE ACCESSORIES

Attach the Lat Bar (54) to the High Cable (58) with a Cable Clip (53). For some exercises, the Chain (52) should be attached between the Lat Bar and the High Cable with two Cable Clips. Adjust the length of the Chain between the Lat Bar and the High Cable so the Lat Bar is in the correct starting position for the exercise to be performed.

The Nylon Strap (39) can be attached in the same manner.

26

25

25

26

53

52

58

53

54

39

| | |---| | | | | | | | | | |

######## ATTACHING AND REMOVING THE SEAT

To attach the Seat (13), set the bracket on the Front Seat Frame (36) onto the indicated pins on the Front Upright (42). Attach the Seat Frame to the Front Upright with the M8 x 70mm Carriage Bolt (14) and the Seat Knob (40).

For some exercises, the Seat (13) must be removed. First, make sure that the chain is not attached to the leg lever. Next, remove the Seat Knob (40) and the M8 x 70mm Carriage Bolt (14) from the Front Seat Frame (36). Lift the Seat Frame off the Front Upright

(42).

######## ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION

To use the Leg Lever (29), the seat must be attached to the front upright (see ATTACHING AND REMOVING THE SEAT above).

Attach one end of the Chain (52) to the Low Cable (23) with a Cable Clip (53). Attach the other end of the Chain to the Eyebolt (35) with a Cable Clip.

ADJUSTING THE LEG PRESS PLATE Remove the Press Pin (97) from the Leg Press Plate

Align the welded tubes on the Leg Press Plate (95) with the desired set of holes in the Leg Press Arm

40

36 13

42

14

29

53

52

35

53

23

95

Welded Tube

97

96

WEIGHT RESISTANCE CHART

This chart shows the approximate weight resistance at each weight station. “Top” refers to the 6.5 lb. (2.9 kg) top weight. The other numbers refer to the 12.5 lb. (5.7 kg) weight plates. The butterfly arm resistance listed is the resistance for each butterfly arm.

|WEIGHT PLATES|PRESS BUTTERFLY LEG HIGH LOW MILITARY LEG ARM ARM LEVER PULLEY PULLEY PRESS ARM PRESS (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)| |---|---| |Top

1
2
3
4
5
6
7
8
|20 10 15 16 30 29 40 45 22 36 30 60 50 80 70 33 54 52 100 72 146 99 42 75 68 130 95 166

128 48 96 87 170 120 210 153 60 115 100 200 140 240 184 69 137 120 255 160 268 204 79 146 135 270 180 325 247 91 176 155 320 205 360|

######## The actual resistance at each weight station may vary due to differences in individual weight plates, as well as friction between the cables, pulleys, and weight guides.

Note: 1 lb. = 0.454 kg

TROUBLESHOOTING AND MAINTENANCE

Inspect and tighten all parts each time you use the weight system. Replace any worn parts immediately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.

######## TIGHTENING THE CABLES

Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. If any slack is felt when using the front weight stack, both the High Cable (58) and the Low Cable (23) will need to be tightened. If any slack is felt when using the rear weight stack, both the Military Press Cable (72) and the Leg Press Cable (99) will need to be tightened.

To tighten the cables, insert the weight pin into the middle of the weight stack. Slack can be removed from these cables several ways:

1

The Leg Press Cable (99) can be tightened in the same manner.

The other Long “U”-bracket (57) can be adjusted in the same manner.

The Military Press Cable (72) can be tightened in the same manner.

12

57

66

15

3

3

3

23 or 99

21

58

71

| | |---| | | | | | | | | | | | | | |

96

103

9

100

(99) must be moved to the next hole in the Rear Seat Frame (100). Remove the M8 x 74mm Shoulder Bolt (103), the M10 Washer (9), the end of the Cable, the 13mm x 6mm Spacer (104), and the M8 Nylon Locknut (3) from the Rear Seat Frame. Reattach the Bolt, the Washer, the Spacer, the end of the Cable, and the Nylon Locknuts to the next hole in the Rear Seat Frame.

99

104

3

Do not overtighten the cables. The top weight will be lifted off the weight stack. If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and re-install it. If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.

CABLE DIAGRAMS

The cable diagrams on these pages show the proper routing of the High Cable (58), the Low Cable (23), the Military Press Cable (72), and the Leg Press Cable (99). Use the diagrams to be sure that the four cables and the cable traps have been assembled correctly. If the cables have not been correctly routed, the weight system will not function properly and damage may occur. The insets show the proper positioning of the cable traps. The cable traps should be positioned so that the cables will not come off the pulleys. Make sure that the cable traps do not touch or bind the cables.

######## High Cable (58) and Low Cable (23)

1—High Pulley23

7

5

4

TOP VIEW

######## High Cable (58)

6

5—Long “U”-bracket

######## Low Cable (23)

Front Weight Stack—8

4

3

1—Low Pulley2

######## Military Press Cable (72) and Leg Press Cable (99)

2

Rear Weight Stack—1

Military Press Cable (72)

6—Pivot Arm

5

1—Long “U”-bracket

3

2

4—Rear Seat Frame

Leg Press Cable (99)

ORDERING REPLACEMENT PARTS

To order replacement parts, see the front cover of this manual. To help us assist you, please be prepared to give the following information:

||LIMITED WARRANTY| |---|

|ICON OF CANADA, INC., (ICON), warrants this product to be free from defects in workmanship and material, under normal use and service conditions, for a period of one (1) year from the date of purchase. This warranty extends only to the original purchaser. ICON’s obligation under this warranty is limited to replacing or repairing, at ICON’s option, the product through one of its authorized service centers. All repairs for which warranty claims are made must be preauthorized by ICON. This warranty does not extend to any product or damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON authorized service center, to products used for commercial or rental purposes, or to products used as store display models. No other warranty beyond that specifically set forth above is authorized by ICON.

ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential damages of whatsoever nature. Some provinces do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you. The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. Some provinces do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you.

This warranty gives you specific legal rights. You may also have other rights which vary from province to province or so specified by the retailer of your equipment.

ICON OF CANADA, INC., 900 de l’Industrie, St. Jerôme, QC J7Y 4B8| |---| | |---|

Part No. 231613 R0605B Printed in China © 2005 ICON IP, Inc.

M8 x 67mm Bolt (11)

M8 x 63mm Bolt (22)

M6 x 63mm Screw (43)

| | | | |---|---|---| | | | | | | | | | | | |

M6 x 63mm Carriage Bolt (92)

M8 x 70mm Carriage Bolt (14)

M8 x 70mm Bolt (75)

M8 x 74mm Shoulder Bolt (103)

M10 x 78mm Bolt (105)

M10 x 83mm Bolt (67)

M10 x 90mm Bolt (16)

M10 x 92mm Bolt (88)

M8 x 120mm Bolt (68)

M8 x 150mm Bolt (60)

PART IDENTIFICATION CHART R0605B

M6 Nylon Locknut (2)

M8 Nylon Locknut (3)

M10 Nylon Locknut (21)

M4 Washer (76)

M6 Washer (10)

M8 Washer (8)

M10 Washer (9)

| | | |---|---| | | | | | |

M4 x 16mm Self-tapping Screw (87)

M6 x 16mm Screw (18)

M8 x 45mm Bolt (24)

M10 x 47mm Bolt (12)

M6 x 50mm Screw (81)

M6 x 50mm Carriage Bolt (38)

M8 x 57mm Bolt (33)

M10 x 57mm Bolt (86)

| | | |---|---| | | | | | | | | |

M8 x 62mm Carriage Bolt (1)

M10 x 196mm Bolt (59)

#### SAVE THIS PART LIST/EXPLODED DRAWING FOR FUTURE REFERENCE

|81| |---|

PART LIST—Model No. WESY9635C.3 R0605B

####### Key No. Qty. Description

####### Key No. Qty. Description

Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.

EXPLODED DRAWING—ModelNo. WESY9635C.3R0605B

3 49

23

44

47

88

106

67

7 3

59

46

34

30

15

45

44

3434

3 9

30

83

21

66

28

28

90

21

89

69

35

9

32

3230

21

37

33 10

50 31

18

86

17

34

13

21

70

2

22

38

45

48

44

44 83

89

46

81

21

66

36

40

58

66

6

14

41

49

27 1

44 88

86

15

3 3

50 31

15

213

42

21

9

49

1043

12

88

8 15

26

49

65

55 1211

44 21

24 3

19

62

63

4

58

71

64

3

61

| | | | | | | | | |---|---|---|---|---|---|---|---|

8

3

25

60

15

21

27

8483

32

3

12

68

66

15

93104

49

32

72

83

39

53

52

54

83

21

15

12

3

57

23

66

8

27

27

3

3

21

12

21

98

99

21

94 105

67

97 95

27

100

96 73

65

8

3104

15

21

33

83

13 18

3

83

18

21

85

10

43

9

103

1 18

3 82

101

15 66

37 92

1

11

67

88

9

83

11

103

3 21

3

9 8

56

3 27

21

10

10

15

1

43

2

87

91

76

66

15

16 3

21

93

12

24

11 19118

3

63

3 72

71

64

61

| | | | | | | | | |---|---|---|---|---|---|---|---|

1

60

8

51

25

79

11

26

5

78

3

10 43

51

10

81

66

123

11

57

99

83

15

74

27

49

3

75

32

8

7510

80

81

77

83 78

4932